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Light for Industry and Engineering

Light for Industry and Engineering
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Light for Industry and Engineering

Product catalog summary
Introduction to Active Light
Active Light is a dynamic lighting solution designed for industrial environments, focusing on Human Centric Lighting to enhance work quality and precision. It uses sensor technology to adapt lighting to specific situations, improving accuracy and safety.
Key Features of Active Light
  • Intensity: Dynamically adjusts to support visual tasks, reducing errors and enhancing safety.
  • Direction: Provides uniform, shadow-free illumination to minimize glare.
  • Colour: Tailors light colours to user preferences and working hours, boosting well-being and productivity.
  • Time: Mimics natural daylight to support the internal clock, reducing energy consumption and costs.
Adaptability in Industry 4.0
Lighting systems are integral to digital industrial processes, aiding in data collection and navigation. Adaptable systems can quickly adjust to layout changes, minimizing downtime.
Productivity and Human-Centric Lighting
Lighting solutions that cater to visual and biological needs can positively impact productivity, especially in shift work environments.
Reliability and Efficiency
Industrial lighting systems must be reliable and tailored to specific applications. LED luminaires with control systems offer energy-efficient solutions.
Research and Development
Zumtobel's research shows that dynamic lighting positively impacts employee well-being and productivity.
Conclusion
Active Light advances industrial lighting by focusing on adaptability, productivity, reliability, and efficiency.
Introduction
The document emphasizes the importance of appropriate lighting in industrial environments to reduce workplace accidents and meet specific environmental conditions and standards.
Specifications and Standards
Lighting solutions must resist environmental factors and comply with industry-specific standards. Checklists are recommended for assessing industrial projects.
Efficiency and Maintenance
Energy efficiency and maintenance are critical. Dimmable LED luminaires and lighting controls can reduce energy consumption.
Lighting Solutions for Various Industries
  • Logistics: Energy-efficient lighting with minimal maintenance is crucial.
  • Metal Working: Lighting must minimize glare and withstand oily environments.
  • Automotive: Lighting should reduce glare and be silicone-free.
  • Food: Lighting must comply with hygiene standards.
Energy Management
Advanced lighting controls can significantly reduce energy consumption. The ecoCALC tool helps calculate cost-effectiveness.
Conclusion
Effective lighting solutions require careful consideration of environmental conditions, energy efficiency, and compliance with standards.
Specifications and Design Requirements
Luminaires for the food industry must adhere to hygiene guidelines and withstand extreme temperatures.
Visual Quality Inspections
High color rendering light sources are recommended for visual inspections of food products.
Standards and Guidelines
Key standards like IFS, BRC, and HACCP ensure quality and safety in food production.
Declaration of Conformity
Zumtobel luminaires comply with food law requirements according to Regulation (EC) no. 852/2004 (HACCP).
Clean Room Requirements
Luminaires in clean rooms must have a hygienic design and be resistant to aggressive cleaning agents.
Lighting in Car Parks and Quality Inspection
Energy-efficient LED solutions with corridor-function controls are ideal for car parks.
Industry-Specific Lighting Solutions
Luminaires must handle dust, fibre accumulation, and ammonia emissions in industries like wood, paper, textiles, and agriculture.
Quality Assurance
Zumtobel ensures high-quality products through rigorous EMC testing and a certified quality management system.
Glossary and Technical Details
The document includes a glossary explaining LED quality, luminous flux, service life, color quality, and protection classes.
Overview of Protection Degrees
The document outlines the degrees of protection for electrical equipment housings as per IEC 62262.
Ingress Protection (IP) Ratings
IP ratings are explained with examples, detailing protection against solid objects and liquids.
Applications and Recommendations
Guidance on suitable IP ratings for different environments is provided.
Fire and Explosion Protection
Luminaires with the 'U' label prevent ignition of dust or fibers.
Clean Room and Food Industry Standards
Standards for clean rooms and the food industry are discussed, including IFS and BRC standards.
Chemical Resistance and Material Suitability
Materials used in luminaires must be resistant to various chemicals and environmental influences.
Lighting Specifications
Technical specifications for Zumtobel luminaires, including light distribution and efficiency, are provided.
Overview of Light Distributions for Industrial Applications
Different light distributions can be tailored to specific room types, tasks, or lighting goals.
Technical Specifications and Light Distribution Data
Detailed technical data for specific lighting products is provided.
Checklist for Industrial Lighting Projects
A checklist is recommended to ensure all requirements and conditions are considered before planning lighting.
Emergency Lighting Solutions
Zumtobel offers robust LED safety luminaires for high ceilings.
Financial and Service Solutions
Zumtobel provides a NOW service agreement offering lighting as a service.
Case Study: Faigle Kunststoffe GmbH
By replacing T16 fluorescent lamps with Zumtobel and Thorn LED luminaires, Faigle reduced energy consumption by 65%.
Company Overview
Zumtobel is a leading supplier of integral lighting solutions, emphasizing energy efficiency and sustainability.
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Catalog excerpts

Light for Industry and Engineering-2

Active Light | Connecting with Nature Creating Light Creates Precision in.nn iu.uu lD.nn IC.UU Active Light in industry is as unique and dynamic as the employees, the processes and the layout of different production halls. Human Centric Lighting puts the focus of the lighting design firmly on the individual. Visual, emotional and biological needs are fully supported by a blend of Active Light and additional workplace-oriented lighting for work during the day and the night. This approach also facilitates accurate working and improved quality. Pioneering lighting solutions with activity-based lighting...

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Intensity & i] ^ Dynamically adjusted lighting levels help employees with their regular visual tasks. Active Light helps reduce error rates and increase worker safety. O o Direction Uniform and shadow-free illumination minimises glare - even with glossy surfaces. Adjusting the direction of the light towards the visual object with Active Light enhances visual quality. Precise work is promoted and fatigue is simultaneously kept to a minimum. Colour Active Light means tailoring light colours to refl ect age, user preference and working hours, increasing well-being and boosting employee productivity....

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Hawe Hydraulik, Munich | DE Diesel SPA, Molvena | IT Gebrüder Versteijnen Transport, Tilburg | NL Heron, Dornbirn | AT Holzbau Deppeler, Leuggern | CH Weiss-Röhlig Logistics Center, Dubai | UAE Ölz, Dornbirn | AT

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Volkswagen factory, Wrzesnia | PL LED lighting solution: TECTON continuous-row lighting system, CRAFT high-bay luminaire

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Quality assurance at Zumtobel 32

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Durst Phototechnik AG, Lienz | AT Architect: Arch. DI Peter Paul Rohracher, Lienz | AT Electrical planner: Technisches Büro Technoterm, Lienz | AT Electrical installation: ARGE Elektro Ortner GmbH and Elektro-Kühlung Duregger GmbH, Lienz | AT LED lighting solution: TECTON continuous-row lighting system, CRAFT high-bay luminaire, ONDARIA surface-mounted luminaire, PANOS infinity and MICROS downlight series, CIELOS modular lighting system, SLOTLIGHT light line, outdoor luminaires and recessed ground spotlights by Bega Adaptability In these days of increasing digitalisation, more and more work processes...

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i triVn Tiirni!■! ii ttt n—it rrrn-L 3 Reliability Thanks to the wide range of environmental conditions in industrial facilities and production areas, lighting systems need to be both reliable and application-specific. Rather than uniform solutions, these projects demand reliable and resistant products that are optimised to meet individual application requirements and customer needs. 4 Efficiency Resources are becoming more and more scarce. One direct consequence of this phenomenon is steadily rising energy costs. This calls for a rethink - particularly in environments in which luminaires are...

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Adaptability Lighting connects. ASTA Elektrodraht GmbH, Oed | AT Electrical planner: Auer & Ofenluger GmbH, Weiz | AT LED lighting solution: CRAFT wide-beam high-bay luminare, SCUBA moisture-proof luminaire on TECTON trunking, CLEAN clean-room luminaire, LIGHT FIELDS evolution office luminaire, PANOS infinity downlight series, Olsys outdoor luminare from Thorn, CROSSIGN escape-sign luminaire, ONLITE central eBox emergency lighting system “Industry 4.0 means the digitalisation of industrial value creation. In the last few years we have seen that manufacturing industries are producing products...

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Production processes in industrial companies are now changing at increasingly shorter intervals. The same space regularly has to satisfy different utilisation scenarios and visual requirements. Lighting systems should have a high degree of flexibility so that they can be quickly adapted to layout changes, reducing production downtime to a minimum. Trunking systems represent an especially good basis for lighting, as the luminaires can be moved quickly and easily without any tools. Adaptability can be further enhanced by using an ATIVO multisensor. Motion and light measurement zones can be changed...

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Productivity Lighting is human-centred. IWL workshops for people with disabilities, Landsberg | DE Field study on biologically effective lighting LED lighting solution: SCUBA moisture-proof luminaire (indirect lighting 17 000 K), CRAFT high-bay luminaire (direct lighting 4000 K), automatic adjustment of the illuminance throughout the day “Production work frequently involves shift work. Today there is no doubt that shift work increases the risk of accidents and affects the quality of sleep. Room lighting can have a positive impact there, especially in times of increased workloads due to an erratic...

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The demands on workers will noticeably increase in the future. Routine functions will become more and more automated, while increasingly complex tasks that demand manual intervention will require appropriately trained employees. Beyond that, there is the issue of democratic change. Shifting age patterns in the workforce bring about new workplace requirements. Good light quality is the basic requirement for the well-being of employees, helping to make sure that they are motivated and can concentrate sufficiently to deal with such highly complex tasks. This increases performance and markedly lowers...

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Reliability Lighting is resistent. Gisinger Fahrzeugbau GmbH & Co KG, Hohenems | AT LED lighting solution: CRAFT high-bay luminaire

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Industrial and manufacturing enterprises are extremely diverse and characterised by very different environmental conditions. The demands on lighting in individual applications are equally diverse. No single solution can meet the demands of every industrial application. Identifying the prevailing environmental influences therefore plays a significant role when selecting the right lighting. The technical components of a luminaire should be protected against overheating in the case of very high temperatures. No liquids or foreign objects should enter the housing in areas with increased moisture...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.