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ComfoAir XL 800-6000

ComfoAir XL 800-6000
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ComfoAir XL 800-6000

Product catalog summary
General Overview
The ComfoAir XL series by Zehnder is a new generation of heat recovery ventilation units designed for commercial buildings and apartment blocks. It offers six different capacities ranging from 800 to 6000 m³/h, featuring approximately 90% heat recovery, passive house certification, and a renewed controller with ModBus communication. The units are suitable for both indoor and outdoor installations and can be configured for left or right air direction.
Key Features
  • Heat recovery efficiency of approximately 90%.
  • Capacity up to 6000 m³/h.
  • Equipped with a 100% bypass system.
  • Passive house certification ensuring energy savings of 25% over previous models.
  • Unique air-tight housing with double seals and internal insulation.
  • Filter monitoring with pressure sensors.
Set-up and Components
The units feature a unique air-tight housing made from double-walled panels with internal insulation, ensuring excellent thermal insulation and minimal leaks. The fans are energy-saving EC fans with backward-curved blades, offering over 25% energy savings compared to conventional fans. The high-performance plate heat exchanger is made of high-grade aluminum, providing approximately 90% thermal efficiency.
Control and Operation
The control unit includes an alarm function for fan failure and can manage the bypass valve automatically. The bypass allows for 'free cooling' or night ventilation by bypassing the heat exchanger when needed. The units can be equipped with open/closed or modulating bypass options.
Filters and Batteries
The ComfoAir XL series offers two types of filters: cellular and bag filters, with standard F7 filters for supply air and G4 filters for exhaust air. The units can also be equipped with optional pre-heaters, post-heaters, and cooling batteries, which are controlled via a connection board with power relays and 0-10 V outputs.
Technical Data and Accessories
The document provides detailed technical data for each model in the series, including dimensions, weight, and specific fan output values. Various accessories are available to customize the units further to meet specific project requirements.
Overview: The document provides detailed technical specifications, design features, control mechanisms, and accessory options for the ComfoAir XL ventilation units. It includes information on components, installation options, control units, quick selection guides, dimensions, technical data, and available accessories.
1. Design and Components: The ComfoAir XL units are equipped with a plate heat exchanger for high-performance heat recovery, EC fans, a main board, and connection PCB. Indoor and outdoor mounting options are available, with specific components like metal support frames and droplet catchers. Optional components include filters, bypass valves, pre-heaters, post-heaters, chillers, and flaps with servomotors.
2. Control Unit: The units feature a multifunctional controller with ModBus communication, constant air flow settings, filter monitoring, and frost protection. They can be controlled via external sensors for CO2, pressure, and humidity. The control unit supports summer night cooling and is compatible with fire alarm systems.
3. Quick Selection and Coding: The document provides a coding system for selecting the appropriate ComfoAir XL model based on installation type, air volume, and additional features like heaters and filters. A selection schematic and chart detail air capacity, power consumption, and heat recovery performance.
4. Dimensions and Weight: Dimensions and weights are provided for both indoor and outdoor installations, with additional lengths for optional components like filters and heaters. The document specifies the air connection sizes and weight ranges for each model.
5. Technical Data: Detailed technical data for each ComfoAir XL model includes specific fan power, pressure loss, sound levels, and operating points for supply and extract air. The data covers various operating conditions and sound frequencies.
6. Accessories: Available accessories include a SAG 0-3 V switch for air volume control, CO2 sensors for automatic ventilation adjustment, diaphragm siphons, siphon heaters, and joining pieces for drain connections.
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Catalog excerpts

ComfoAir XL 800-6000-1

Technical documentation ComfoAir XL 800-6000 The latest generation of ventilation units with heat recovery Passivhaus Instltut

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ComfoAir XL 800-6000-2

Service and recommendations The latest heat recovery range from Zehnder is called ComfoAir XL. This range provides a healthy and pleasant indoor climate especially for use in commercial buildings and apartment blocks. There are numerous options with regard to the range of versions, control system technology, options and accessories. You can also arrange your unit combinations yourself. We are pleased to help you achieve your optimal ventilation system. We would be delighted to support you: ■ Detailed recommendations based on a special operating point/with price details ■ Support in the project...

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ComfoAir XL 800-6000-4

CERTIFIED COMPONENT j Passive House Institute | recovery units, which is suitable for use in commercial buildings and/or in apartment buildings. The ComfoAir XL series covers 6 different capacities from 800 to 6000 m3/h. 1.1 Important features ■ Heat recovery of approx. 90 % ■ Capacity up to 6000 m3/h ■ Equipped with 100 % bypass ■ Passive house certification ■ Renewed controller (ModBus communication) ■ Constant volume and pressure control possible ■ Unique, air-tight housing ■ Renewed filter concept ■ Filter monitoring with pressure sensors ■ Easily accessible connection PCB ■ Unit easy to...

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ComfoAir XL 800-6000-5

- Temperature sensor - Heat exchanger

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ComfoAir XL 800-6000-6

2. Set-up 2.1 Air-tight housing The housing of the ComfoAir XL has a unique quality. The double seals on the panels ensure that the housing is perfectly air tight. The housing comprises a self-supporting structure that is made from double-walled panels with internal insulation that is 44 mm thick. The panels are produced from sendzimir sheet with a weatherproof Plastisol coating (Goosewing Grey - RAL 7044) applied to the outside. A special polyester coating (RAL 7035) is applied to the inside. These panels are free from thermal bridges and guarantee excellent insulation of the housing. The 1....

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ComfoAir XL 800-6000-7

2.2 Fans The ComfoAir XL series consists of directly driven, energy-saving EC fans with backward-curved blades. These fans achieve an energy saving of more than 25 % compared to conventional AC fans. These fans are mounted vibration-free onto a mounting bracket. This obviates the need for flexible sleeves to ensure a vibration-free connection of the air ducts. Error message An alarm function is included in the control board as standard. This alarm function is activated if a fan fails. The error message can also be activated by measuring the pressure difference via the supply air filter if desired....

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ComfoAir XL 800-6000-8

2.7 Batteries The ComfoAir XL series can optionally be equipped with a pre-heater and post-heater or cooler. The battery connections are attached outside the unit. The control unit for these batteries is set up to be equipped with several power relays (230 V) and 0-10-volt outputs via the connection board of the unit. The connection board issues a 0-10 V signal to control the two-way valve. The power relay (230 V) is used to supply the circulation pump. The batteries must be connected to an externally fed cold and/or hot water supply. All batteries must be selected on a project-related basis....

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ComfoAir XL 800-6000-9

ComfoAir XL is equipped with the following components as standard: ■ A: Plate heat exchanger with high-performance heat recovery ■ B: Drain plate below the plate heat exchanger with siphon ■ C: Two EC fans with backward-curved blades ■ D: Main board ■ E: Connection PCB ■ F: Operating switch ComfoAir XL is equipped with the following components as standard for mounting indoors: ■ G: Metal support frame ComfoAir XL is equipped with the following components as standard for mounting outdoors: ■ G: Support frame made of galvanised metal ■ H: Coated metallic cover ■ I: Two droplet catchers Options:...

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ComfoAir XL 800-6000-10

3.1 Controller ComfoAir XL is equipped with a multifunctional controller. The control unit comprises two different PCBs. The main board, to which all internal components can be connected, is located inside the unit. All external functions are bundled at the connection PCB. This is located behind the designer front panel and is easily accessible to implement numerous connections. The units have an automatic frost-protection. Essential features: ■ Connection to the building technology via ModBus communication ■ Constant Air Flow: to set fixed capacities ■ Filter monitoring: Pressure sensors measure...

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ComfoAir XL 800-6000-11

4. Quick selection4.1 Coding ComfoAir XL 800 CFE R B I PF CL PRH POH DMP-ODA ^ DMP ODA = Outside air flap DMP EHA = Exhaust air flap POH = Post-heater PRH = Pre-heater CL = Cooler PF = Cellular filter BF = Bag filter ^ I = Indoor installation O = Outdoor installation __B = Bypass open/closed BM = Bypass modulating R = Right-handed version L = Left-handed version CFE = Counterflow plate heat exchanger Product type designation (air volume in m3/h) Product family name 4.2 Selection schematic Overview of air capacity Type I ~~l : Capacity according to Passive House Directive I ~~1 : Total capacity,...

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ComfoAir XL 800-6000-12

HEAT RECOVERY COLD RECOVERY

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ComfoAir XL 800-6000-14

5.1 Indoor installation The dimensions refer to the above-mentioned standard unit, version with cellular filter (PF). For these dimensions, a post-heater (POH) can be used as standard. * ComfoAir XL 800 and ComfoAir XL 1500 do not require an additional length; a pre-heater (PRH) fits as standard here.

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ComfoAir XL 800-6000-15

The dimensions refer to the above-mentioned standard unit, version with cellular filter (PF). For these dimensions, a post-heater (POH) can be used as standard. * ComfoAir XL 800 and ComfoAir XL 1500 do not require an additional length for the PRH; a pre-heater (PRH) fits as standard here.

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ComfoAir XL 800-6000-16

6. Technical data 6.1 Technical data, ComfoAir XL 800 Specific fan power, pressure loss and sound level ■ Supply air max. line ■ Extract air max. line ■ Cooler supply air, pre-heater and post-heater • Sound level

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ComfoAir XL 800-6000-18

6.2 Technical data, ComfoAir XL 1500 Specific fan power, pressure loss and sound level ■ Supply air max. line ■ Extract air max. line ■ Cooler supply air, pre-heater and post-heater • Sound level

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.