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Manual for Planning and Installation

Manual for Planning and Installation
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Manual for Planning and Installation

Product catalog summary
General Overview
This manual offers comprehensive guidance on planning and installing RIB-ROOF metal roofing systems, focusing on quality assurance, service, and installation techniques. It includes detailed instructions, specifications, and recommendations to ensure the functionality and quality of roofing projects.
Quality Assurance and Authorizations
The manual emphasizes adherence to the latest techniques and regulations, highlighting the importance of critical checks by installers. Training provided by Zambelli ensures high standards. RIB-ROOF systems are manufactured in Germany, complying with European standards and certified by the German Institute for Construction Authorities and FM-Approval.
Service and Support
RIB-ROOF offers extensive project planning and support services, including CAD planning, cost estimates, and construction coordination. They provide installation training, on-site supervision, and logistics support to ensure successful project execution.
Materials and Specifications
The manual details materials such as aluminum and steel, their compliance with European standards, structural physics, load-bearing structures, and the transport and storage of materials.
Installation Techniques
Detailed installation techniques for RIB-ROOF Evolution, Speed 500, and 465 are provided, including ridge, joint seals, and maintenance guidelines. The manual stresses the importance of following basic rules and conducting regular inspections.
Construction Details
This section covers ridge, eaves, wall connections, roof penetrations, and integrating photovoltaic systems, lightning protection, and fall arrest systems.
Additional Resources
Links to instructional films and the Zambelli YouTube channel are provided for visual guidance on installation processes. Contact information for further technical support and advice is also included.
Membership and Quality Assurance
The document highlights the importance of membership in the IFBS e.V. for achieving quality aims in the quality management system. RIB-ROOF metal roofing systems are noted for their fitting accuracy and high processing quality.
Materials, Surfaces, and Colours
RIB-ROOF profiled sheets are available in various materials, surfaces, and colours. Only pre-examined materials are used, and external monitoring is conducted by the Materials Testing Institute of Hanover.
Material Expansion and Compatibility
The document provides details on temperature-related material expansion and compatibility of different metals, emphasizing avoiding direct contact between metals with different potentials to prevent corrosion.
Corrosion Protection
Corrosion categories and protection systems are outlined according to DIN EN ISO 12944, with examples of environments and expected durations of protection for different materials.
Structural Physics and Load Bearing Structures
The document discusses guidelines for metal roof constructions, emphasizing ventilation and vapour barriers, and recommends using structures with good U-values.
Transport and Storage
Profiled sheets must be unloaded using suitable lifting machines and stored with adequate weather protection if not installed immediately.
Material Processing
RIB-ROOF elements should be cut with suitable tools to avoid surface damage and corrosion. Minimum bending radii for various metals are specified.
Roof Pitch Requirements
Minimum roof pitches are specified for different conditions, with specific conditions for roofs with penetrations.
RIB-ROOF Metal Roofing Systems
The system offers reliable adjustment, secure fastening, and customization, ensuring long-term functionality and economic efficiency.
Roof Build-Ups
RIB-ROOF systems can be used with various substructures for warm and cold roofs, with detailed specifications for insulation, clips, and other components.
Specifications
The document outlines specifications for RIB-ROOF metal roofing systems, including the use of wooden substructures and adherence to air permeability standards.
Delivery Program
The delivery program includes various RIB-ROOF systems with standard and special construction widths, detailing types of clips and profiles available.
Profiled Sheets
RIB-ROOF offers tapered, curved, and tapered curved profiled sheets with guidelines for minimum bending radii for different materials.
Installation Recommendations
Recommendations for curved profiled sheets, spans, and clip distances based on wind loads are provided.
Installation Overview
Detailed instructions for installing RIB-ROOF Evolution and Speed 500 systems are provided, including steps for initial setup, subsequent sheets, and curved sheets.
Installation on Insulation
RIB-ROOF systems can be installed on rigid insulation boards or fully-bonded supports, with specific guidelines for fixed point options and ridge construction.
Important Considerations
Installation should be halted during extreme weather conditions, and walking on profiled sheets requires adherence to specified support spans.
Sealing and Joint Recommendations
Guidelines for sealing and joint recommendations, including the use of sealing tapes and rivets for specific roof pitches.
Inspection and Maintenance
Recommendations for maintenance contracts and controls, with references to relevant associations.
Construction Details
Details for ridge, arris, eaves, sloped steps, verge, wall connection, and internal gutter construction are provided.
Specifications and Standards
The document outlines specifications for gutter systems, emphasizing the need for a slope and snow guard systems.
Construction Details
Details for internal gutters, valleys, roof penetrations, photovoltaic systems, and snow and ice systems are provided.
Recommendations
Recommendations for photovoltaic installations and snow guard systems are included.
Snow Load and Roof Pitch Specifications
Specifications for snow guard systems based on snow load and roof pitch are provided.
Construction Details
Components and installation guidelines for snow guard systems and fall arrest systems are outlined.
Green Roof Systems
The document describes the RIB-ROOF metal roof system with extensive greening, suitable for flat and sloping roofs.
Flashings and Order Forms
Information on ordering flashings and profiled sheets is provided, with references to detailed drawings and standard measurements available online.
Index
An extensive index is included, covering various topics such as accessibility, accessories, corrosion protection, and safety measures.
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Catalog excerpts

Manual for Planning and Installation-1

SIMPLY COVERING FUNCTIONS

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Manual for Planning and Installation-2

RIB-ROOF INSTALLATION FILMS We at RIB-ROOF know that speed is only a question of technique. If it must be done quickly, you can watch our basic installation steps for our metal roofing systems RIB-ROOF Speed 500 and RIB-ROOF 465 as a film. Both on the PC and on your smartphone when travelling or on the construction site. FILM “INSTALLATION PRINCIPLE RIB-ROOF EVOLUTION” Discover within two minutes how to install RIB-ROOF Evolution. Direct link for smartphones, which are QR-capable, or on the Internet http://install-movies-evolution.zambelli.de FILM “INSTALLATION PRINCIPLE RIB-ROOF SPEED 500” Discover...

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Manual for Planning and Installation-3

INSTALLATION TECHNIQUE CONSTRUCTION DETAILS RIB-ROOF META

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Manual for Planning and Installation-4

This practical manual should help you to plan and process our products professionally to guarantee the functionality and quality of the projects which are equipped with them. It corresponds to the present state of technique and was drawn up to the best of one's knowledge. However, the manual doesn't release the installer from a critical check in each case. Suable claims of any form cannot be derived from it. The regulations and guidelines of the System Authorisation by Construction Authorities have to be observed. We provide for an intensive training of specialised companies where we can pass...

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Manual for Planning and Installation-5

RIB-ROOF metal roofing systems are characterized by an optimal fitting accuracy and the highest processing quality. The advantages of a high-quality product, its superior technical construction and comprehensive know-how during processing, form the basis for a perfect roof. UM §§ WELT PAKT BAYERN Bayerns Best 50 Preistrager 2011 GENERAL Our ordinary membership of the im IFBS e.V. Internationaler Verband fur den Metallleichtbau (Europark Fichtenhain A 13 a, 47807 Krefeld, www.ifbs.de) helps us to achieve our stated quality aims in our quality management system. Member of: [ f IndustrieverbandBvIC...

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Manual for Planning and Installation-6

1.3 MATERIALS, SURFACES AND COLOURS WIDE RANGE OF MATERIALS, SURFACES AND COLOURS RIB-ROOF profiled sheets are available in a wide range of materials, surfaces and colours. For more information please have a look at our brochure on this topic. Use the advantage of RIB-ROOF with a wide range of material, colour and surface selection. Only materials which have been examined before are used. Zambelli is subject to external monitoring carried out by the Materials Testing Institute of Hanover (MPA Hannover). Minor chromatic aberrations and natural surface deviations can arise if you use different...

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Manual for Planning and Installation-7

Material weight of profiled sheets Material thickness RIB-ROOF RIB-ROOF RIB-ROOF Material thickness RIB-ROOF RIB-ROOF RIB-ROOF The temperature-related material expansion of materials is guaranteed horizontally through the profile form and vertically through the movement of the profiled sheets on and in the sliding clips. The object-related production of profiled sheets - from ridge to eaves without any transversal joint - guarantees planners and contractors the greatest possible safety for their roof. Temperature-related material expansion Expansion coefficient a between -20° C and +80° C in...

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Manual for Planning and Installation-8

Selection criteria for corrosion-protection-systems, Corrosion categories according to DIN EN ISO 12944 for steel sheets The assignment of the corrosion-protection-classes according to DIN EN 18807 to corrosion categories according to DIN EN 12944-2 is stated dependent on the duration of protection and the atmospheric demands stated in table 1, DIN 55634:2010-04. * For coastal areas with salt pollution not to recommend RIB-ROOF metal roofing systems

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Manual for Planning and Installation-9

STRUCTURAL PHYSICS / LOAD BEARING STRUCTURES 1.4 STRUCTURAL PHYSICS / LOAD BEARING STRUCTURE We don’t want to deal here with the installation of the load bearing structure and substructure for RIB-ROOF profiled sheets in detail, we only want to say: The guidelines for the execution of metal roofs, claddings and plumber published by the Central Association for Sanitary, Heating and Air Conditioning as well as the relevant DIN- and EN-standards differentiate the so-called single-deck roof constructions with thermal insulation (known as warm roof) or without thermal insulation, respectively, from...

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Manual for Planning and Installation-10

GENERAL STRUCTURAL PHYSICS / LOAD BEARING STRUCTURES 1.4.2 LOAD BEARING STRUCTURES We recommend the following clips, generally made out of stainless material, e.g. stainless steel A2 according to our General System Authorization approved by building authorities or European Technical Authorization, for the installation on alternative or already mentioned substructures, please refer to chapter 2.3 ROOF BUILD-UPS. Notice: according to System Authorization approved by Building Authorities no. Z-30.3-6 we necessarily even have to use screws, better than A2, out of highly corrosion-resistant stainless...

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Manual for Planning and Installation-11

Special spreader beam for extra long profiled sheets. 1.5 TRANSPORT OF MATERIAL / STORAGE 1.5.1 TRANSPORT / UNLOADING Profiled sheets are normally transported by truck without crane. The access to the desired destination must be guaranteed. The material has to be checked for completeness and damage immediately after having been delivered. The consignments are marked with: name of factory – description of profiled sheets – number of authorisation – UE-symbol – tag. If there are any complaints, they have to be written down on the delivery note and our factory has to be informed immediately. The...

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Manual for Planning and Installation-12

GENERAL TRANSPORT OF MATERIAL / STORAGE When using cranes, the unloading should be realized with belts. The edges of the profiled sheets have to be protected against mechanical damage. We recommend to use spreader beams with sheetlengths of more than 12 m made out of aluminum, copper and zinc and with lengths of more than 18 m made out of steel sheet. Overhangs of more than 4.50 m with aluminum and steel or of more than 2.0 m with copper and titanium-zinc respectively have to be avoided. The deposing and storing of profiled sheets on a roof requires the consideration of the load bearing capacity...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.