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SINGLE PIECE ECM AIR HANDLERS

SINGLE PIECE ECM AIR HANDLERS
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SINGLE PIECE ECM AIR HANDLERS

Product catalog summary
Technical Guide Overview: This document outlines the specifications and features of the Single Piece ECM Air Handlers for split-system air conditioners and heat pumps, covering models AHV18 through AHV60. It includes warranty details, installation options, and product features.
Warranty: The air handlers come with a 5-year limited parts warranty, extendable to 10 years with online registration within 90 days of purchase.
Product Description: The AHV Air Handler line supports upflow, downflow, and horizontal applications without special kits. It features "Flex-coils" compatible with R-22 or R-410A refrigerants, requiring a field-installed metering device.
Key Features:
  • Thermostatic Expansion Valve: Provides optimal refrigerant control for high efficiency.
  • Rust-proof Drain Pans: Made from fiberglass reinforced polymer, resistant to rust and high temperatures.
  • Insulated Cabinet: 3/4” foil-faced insulation prevents sweating.
  • Factory Sealed: Achieves less than 2% total airflow leakage.
  • Durable Finish: Pre-painted galvanized steel casing resists corrosion.
  • ECM Variable Speed Motor: Offers efficient, quiet operation with humidity control, using only 24% of the energy of standard motors.
Dimensions & Connections: Detailed dimensions and duct connection specifications are provided for each model to ensure proper installation and compatibility.
Coil Technical Data: Specifications include face area, rows deep, fins per inch, and tube geometry for each model, highlighting the enhanced coil design for efficient cooling.
Cooling Capacity: Tables provide cooling capacity data at various airflow rates and entering air conditions, essential for performance assessment.
Electrical Data: Includes motor specifications, full load amps, and wiring requirements for safe and efficient operation. Conversion factors for different power distributions are also provided.
Electric Heat Performance: Details on heater models, nominal kW, total heat output, and staging options are included, along with electrical data for single source power supply configurations.
Specifications and Applications: The document provides specifications for Johnson Controls Unitary Products, focusing on electrical data for air handlers and heater models. It includes details on TXV kits for converting refrigerants and electric heaters with safety features like dual limit switches and circuit breakers.
Limitations: Units must comply with national and local safety codes. Voltage limits and airflow requirements are specified to ensure safe operation.
Electrical Data: Detailed tables provide electrical data for multi-source power supplies, including minimum circuit ampacity, maximum overcurrent protection (MOP), and minimum wire size for various air handler and heater models. The data is categorized by voltage and phase.
Thermostat Connections: Instructions for wiring thermostats with cooling models, electric heat, and heat pumps are provided. Specific notes highlight the importance of correct wiring for optimal performance and SEER enhancement.
Air Flow Data: Tables show high/low speed cooling and heating CFM for different air handler models. The data accounts for external static pressure and provides guidance on maintaining proper airflow.
Wiring Diagrams: Diagrams for single-phase and three-phase heat kits are included, detailing component codes and wiring connections. The diagrams emphasize the use of copper conductors and adherence to local codes.
Key Recommendations:
  • Ensure compliance with safety codes and voltage limits.
  • Follow specified wiring instructions for thermostats and air handlers.
  • Maintain airflow within recommended limits to avoid operational issues.
  • Use copper conductors and consult NEC tables if using alternative materials.
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Catalog excerpts

SINGLE PIECE ECM AIR HANDLERS-1

DESCRIPTION The AHV Air Handler line offers the ultimate in comfort, sound and application flexibility. This unit may be used for upflow, downflow, horizontal right, or horizontal left applications. No special kits are required to install this deluxe product.036-21047-001 Rev. A (4/00) Air handlers are shipped with “Flex-coils” without a factory installed metering device. Flex coil models allow these coils to be used with R-22 or R-410A for added flexibility to meet refrigerant choices. An orifice metering device or a R-410A TXV should be installed in the field to meet your system requirements. TECHNICAL GUIDE SINGLE PIECE ECM AIR HANDLERS FOR USE WITH SPLIT-SYSTEM AIR CONDITIONERS & HEAT PUMPS MODELS: AHV18 THRU 60 Thermostatic Expansion Valve - Provides the ultimate refrigerant control required for today’s high efficient product. The UPG bolt-on TXV provides easy installation to convert the air handler to the required refrigerant, which is a true bolt-on design that does not require brazing to replace or install. Rust-proof Plastic Drain Pans - The vertical and horizontal drain pans in these units are made of a fiberglass reinforced thermoset polymer that will not rust or compromise stability at high temperatures. Insulated Cabinet - All air handler cabinets are thermally insulated with 3/4” foil faced insulation to prevent sweating. Factory Sealed - Achieves 2% or less total airflow leakage rate at duct leakage test conditions for system airflow verification. Durable Finish Inside and Out - Air handler casings are made of pre-painted galvanized steel which provides a better paint to steel bond that resists corrosion and rust creep. All internal coil sheet metal parts are made of G60 galvanized or prepainted G30 galvanized steel. Filters - All models have internal filter racks provided for use with 1” thick standard size filters. Electric Heat Kits - The 6HK series of field installed electric heat kits are available for installation friendly and easy service applications. These 6HK kits have heat capacities from 2 kW to 25 kW to meet the application requirements. ECM Variable Speed Motor - Designed for efficient, quiet operation with added indoor comfort control. With the use of a humidistat, the system will monitor the humidity in the home and automatically keep the desired humidity level in both winter and summer seasons. The ECM motor utilizes only 24% of the energy used by standard blower motors to reduce your overall heating and cooling costs. The climate comfort system allows dealer to customize comfort settings based on regional location. ISO 9001 Certified Quality Management System Communications - These models may be connected as part of a communications system using a 4-wire connection bus. Due to continuous product improvement, specifications are subject to change without notice. Visit us on the web at: www.upgnet.com and www.york.com Additional rating information can be found at: www.ahridirectory.org WARRANTY Standard 5-year limited parts warranty. Extended 10-year limited parts warranty when product is registered online within 90 days of purchase for replacement or closing for new home construction. FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETA

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SINGLE PIECE ECM AIR HANDLERS-2

DIMENSIONS & DUCT CONNECTION DIMENSIONS F Blower Compartment Refrigerant Connections Service Disconnect Panel Drain Connections for Upflow Applications E Bottom Inlet Dimensions Drain Pan Connections for Horizontal Applications Filter Access Dimensions Dimensions Models Wiring Knockouts Refrigerant Connections Line Size 1. Actual size (Conduit size). COIL TECHNICAL DATA Models Refrig. Conn. Types Rows Deep Coil Size Tube Geometry Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump

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SINGLE PIECE ECM AIR HANDLERS-3

Johnson Controls Unitary Products 3

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SINGLE PIECE ECM AIR HANDLERS-4

1. Actual capacity varies with the outdoor AC or HP that is used with the system. 2. Airflow is calculated for each system tonnage. 4 Johnson Controls Unitary Products

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SINGLE PIECE ECM AIR HANDLERS-5

APPLICATION FACTORS - RATED CFM VS. ACTUAL CFM 1. The referenced letter in this table is for the heat jumper tap. 2. (0,1) - 0 = no circuit breaker OR 1 = with circuit breaker. 3. (1,2) - 1 = with circuit breaker, no breaker jumper bar OR 2 = with circuit breaker & breaker jumper bar. Johnson Controls Unitary Products 5

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SINGLE PIECE ECM AIR HANDLERS-6

6 Johnson Controls Unitary Products

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SINGLE PIECE ECM AIR HANDLERS-7

ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY - 208/230-1-60 1. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. 2. Stated sizes are for 75°C, copper wire only. If wire other than non-plated, 75°C ambient, copper wire is used, consult applicable tables of the NEC and local codes.. 3. The 20kW and 25kW heater models (6HK16502025 and 6HK16502525) come with circuit breakers standard. Single source power MCA and MOP requirements are given here only for reference if used with field installed single point power modification. Johnson Controls Unitary...

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SINGLE PIECE ECM AIR HANDLERS-8

1169507-YTG-A-1114 ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-1-60 Air Handlers Models Heater Models 1. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. 2. Stated sizes are for 75°C, copper wire only. If wire other than non-plated, 75°C ambient, copper wire is used, consult applicable tables of the NEC and local codes. 3. 1st Circuit includes the blower motor amps. ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-3-60 MOP1 Min. Circuit Ampacity Air Handler Models Heater Models Total Heater Amps @ 240V 1. MOP = Maximum Overcurrent...

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SINGLE PIECE ECM AIR HANDLERS-9

TYPICAL THERMOSTAT CONNECTION Air Handler Control Wiring Typical A/C - Cooling only Applications AIR HANDLER THERMOSTAT BOARD 1 - STAGE Air Handler Control Wiring Typical A/C with Electric Heat Applications AIR HANDLER THERMOSTAT BOARD 1 - STAGE Cooling Models with and without Electric Heat Wiring * Optional dehumidification humidistat switch contacts open on humidity rise. NOTES: 1. “Y/Y2” Thermostat wire must be connected for full CFM and applications requiring 60 second blower off delay for SEER enhancement. 2. Remove humidistat jumper on air handler control board. 3. For heat pump applications...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.