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The SOLARdrive Pre-heating System

The SOLARdrive Pre-heating System

The SOLARdrive Pre-heating System

Product catalog summary
Introduction
The SOLARdrive pre-heating system by Wagner & Co is designed to enhance conventional boiler-based water heating systems. It is suitable for both solar-thermal expansion of existing systems and new installations, offering an economic solution for existing buildings.

Key Features
  • Modular design for optimal dimensioning.
  • Compatibility with existing systems.
  • 100% water hygiene compliant with DVGW 551 standards.
  • High solar yield due to efficient storage tank cooling.
  • Expandable for space heating support.
  • Supports systems with tapping rates up to 200 liters per minute.

System Design
a) Solar Storage Tank Loading
The system uses buffer storage tanks loaded by a pump in the primary solar circuit. It supports both low-flow and high-flow operations, with different heat exchanger requirements based on the collector area.

b) Storage Tank Concept
Buffer storage tanks help manage time differentials between solar irradiation and hot water demand. They are filled with heating water only, exempting them from drinking water norms.

c) Storage Uploading / Domestic Water Heating
The system is optimized for solar pre-heating of domestic water using the RATIOdrive unit. It is suitable for retrofitting into existing systems without additional pipe connections.

d) DHW Re-circulation
The system can recover heat losses in DHW re-circulation pipes using a small plate heat exchanger, enhancing solar yield by maintaining low temperatures in the collector return flow.

e) Solar Support of Spatial Heating
The system can support space heating by boosting the heating circuit return temperature. It is suitable for both new and existing buildings, particularly effective during spring and autumn.

Sizing and Economic Considerations
  • The system should be sized to minimize excess energy production during low demand periods.
  • Design strategies aim for solar fractions of 30% to 45% for DHW and re-circulation heating.
  • A table provides rule-of-thumb sizing for solar installations, emphasizing the need for professional project planning.

Conclusion
The SOLARdrive system offers a flexible and efficient solution for integrating solar energy into existing water heating systems, with potential extensions for space heating support.
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Catalog excerpts

The SOLARdrive Pre-heating System-1

The SOLARdrive Pre-heating System Wagner& Co Economic solution for existing buildings Fig. 1 The SOLARdrive pre-heating system The SOLARdrive pre-heating system supports conventional boiler based water heating and is equally suited for solar-thermal expansion of existing hot water systems and for new installations. Features at a glance: Optimal dimensioning through modular design (storage tank, drawing capacity) ● Easy to combine with existing systems ● 100 % water hygiene (according to DVGW 551, German professional gas and water association standards) ● High solar yield (good storage tank cooling) ● System additions for implementing space heating support ● Usable for systems with tapping rates of up to 200 liters per minute (e.g. for multi family dwellings up to 120 units) ●

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The SOLARdrive Pre-heating System-2

Collector field Lower priority storage tank SV Priority storage tank P1 Vu1 M RATIO-H P Pre-heating unit RATIO-H P CIRCO DHW storage tank PHE P4 P2 RATIOdrive Oil or gas boiler Vu2 M 000 m³ Hot water P5 Re-circulation Membrane expansion vessel Cold water Fig. 2 Example of functional scheme with load priorities for two buffer storage tanks System Design a) Solar storage tank loading The buffer storage tanks are loaded by a pump in the primary solar circuit which transfers the heat absorbed by the collectors to the loading heat exchanger (figure 2). Capacity for large installations in low-flow...

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The SOLARdrive Pre-heating System-3

Precondition for the choice of a SOLARdrive system is a consistent user tapping profile, as for example with multi-family homes, as well as a not too high solar fraction (approx. 30 % to 50 % related to the DHW demand without taking circulation losses into account). d) DHW re-circulation (fig. 3) Many multi-family dwellings have long DHW re-circulation pipes and times, requiring considerable stand-by energy to keep supplies ready for delivery. Especially during summer these heat losses can largely be recovered by solar energy. In connection with our SOLARdrive system, the solar heating of the...

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The SOLARdrive Pre-heating System-4

influence for using the latent heat recovery is the temperature level of the heating installation. In large heating circuit volume flows (from pipes of about DN32) partial volumes are separated by means of their own small scale circulators, thus causing a defined volume flow to be passed through the solar buffer storage tanks (fig. 5). A switching of the complete heating circuit volume flow to the buffer storage tanks would deliver only short-term support while unfavorably mixing the strata of the water stored. M Sizing ● ● ● Oil or gas boiler For good economic outcomes, the solar installation...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.