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Solid Floors Hygienic Solutions

Solid Floors Hygienic Solutions
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Solid Floors Hygienic Solutions

Product catalog summary

Overview

This document outlines a comprehensive portfolio of hygienic flooring and panel protection solutions tailored for industries such as food processing, beverage, health, pharmaceutical, automotive, transportation, tourism, power plants, and petroleum. The focus is on hygiene, durability, safety, and compliance with international standards.

1. Product Categories and Applications

  • Food Industry: Flooring and panels for slaughterhouses, meat processing, bakeries, catering, and fat production.
  • Beverage, Retail, and Health Sectors: Hygienic floors and panels for laboratories, pharmaceutical factories, supermarkets, and warehouses.
  • Textile and Leather: Specialized epoxy-based tiles and mortars.
  • Transportation: Flooring solutions for airports, bus terminals, and subway stations.
  • Automotive: Manufacturing plants, maintenance, showrooms, and spare parts production.
  • Tourism, Power Plants, Petroleum: Customized hygienic flooring and panel solutions.

2. Flooring Products

  • Porcelain Tiles: Available in hexagonal and standard shapes, thickness 15-18 mm, with multiple surface finishes (smooth, non-slip) and colors including mustard, yellow, green, gray, burgundy, brown, blue, black, and phosphor-enhanced.
  • Technical Specifications: Compliant with ISO 10545 standards covering dimensions, water absorption (<0.05%), modulus of rupture (>35 N/mm²), surface hardness (Mohs 9), thermal and frost resistance, and chemical resistance.
  • Safety Ratings: Slip resistance rated R9 to R13, suitable for various environments.
  • Installation: Recommended minimum grout gap of 3 mm for optimal performance.

3. Mortars and Adhesives

  • Epoxy-Based Mortars: Three-component systems (A+B+C) for adhesives, grouting, and repairs, offering enhanced durability and chemical resistance.
  • Sealants and Adhesives: Neutral silicone sealants rated up to 300°C and MS polymer adhesives for flexible, hygienic sealing.

4. Hygienic Baseboards and Panel Protectors

  • Available in heights from 100 mm to 1500 mm and thicknesses between 10 mm and 50 mm.
  • Materials include glass-based hygienic panels and stainless steel (AISI 304 L) for durability and hygiene.
  • Designed to protect walls and floors from damage and contamination.
  • Custom colors available depending on order quantity.

5. Hygienic Border and Wall Protectors

  • Includes reinforced border panel protectors and stainless steel options.
  • Fixed bollards with diameters of 140 mm, 170 mm, and 220 mm for impact protection in hygienic environments.
  • Structural reinforcement with Ø20 mm rods and adherence layers for strength.

6. Technical and Safety Standards Compliance

  • Mechanical and Physical Tests: Impact resistance ≥10 kJ/m², water absorption ≤0.6%, frost resistance, thermal resistance up to +90°C, and fire reaction class E (TS EN 13501-1 + A1:2013).
  • Migration Tests: Compliance with Turkish Food Codex and EU regulations for heavy metals (Pb, Cd, Cu, Fe, Co, Mn) and organic compounds within safe limits.
  • Microbiological Tests: Antibacterial efficacy against Staphylococcus aureus and E. coli with ≥2 log reduction, confirming hygienic suitability.

7. Notes and Recommendations

  • Test results apply only to first-choice products, excluding trim tiles.
  • Values represent average production data and may be updated by Vibroser Seramik.
  • Products are legally registered and protected by Vibroser Company.
  • Glass-based products ensure compliance with health and food safety standards.

8. Stainless Steel Hygienic Border Panel Protectors

  • Material Specifications: Constructed from 1.20 mm thick AISI 304 L stainless steel for hygiene and durability, reinforced internally with Ø20 mm rods and filled with Visco Concrete bonded by adherence layers.
  • Dimensions and Configurations: Multiple wall/panel thickness options (50 mm to 315 mm) and floor thicknesses (50 mm to 1015 mm) to suit various installation needs.
  • Product Codes and Variants: Unique codes (e.g., HBKUSS50050Z300) identify variants with suffixes (-ID, -DD, -SSB) indicating different finishes or installation methods.
  • Installation: Some models support floor anchoring systems; adherence layers and reinforcement ensure structural integrity.
  • Legal and Quality Assurance: All products are registered and comply with health and food safety standards, suitable for hygienic environments.

9. Additional Components

The document references additional glass products and accessory codes (e.g., YT01-CKSIGYT000, YT06-YKRIGYT000) related to the hygienic protection systems.

Summary

This technical document provides detailed specifications for a wide range of hygienic flooring and panel protection products designed for demanding industrial environments. It emphasizes compliance with international standards for hygiene, durability, and safety. The product range includes porcelain tiles, epoxy mortars, sealants, hygienic baseboards, stainless steel panel protectors with reinforced concrete cores, and impact protection bollards. Multiple product variants and installation options allow customization to sector-specific requirements, ensuring robust protection and hygiene in food processing, pharmaceutical, transportation, automotive, and other industrial sectors.

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Catalog excerpts

Solid Floors Hygienic Solutions-1

Solid Floors Hygienic Solutions

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Solid Floors Hygienic Solutions-2

• Industrial Anti-Acid Porcelain Tiles • Stainless Steel Tiles • Epoxy Based Tile Adhesives, Grouting and Fixing Mortars • Hygienic Baseboard Panel Protectors • Hygienic Border Panel Protectors • Hygienic Safety Bollard • Stainless Steel Profiles • Work Safety Directional Signs • Stainless Steel Drainage Systems • Industrial Floor Projecting and installation with Anti-Acid Tiles using Vibration Method •Hygienic Panel Protector Projecting and its installation • Stainless Steel Drainage Systems Projecting and its installation • Dairy Products • Slaughterhouse and Meat Processing • Fish Processing...

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Solid Floors Hygienic Solutions-3

Vibroser has been a pioneering force in the field of industrial flooring, serving as a trusted partner by seeking innovative solutions aligned with the demands of advancing technology. We specializes in the application of chemical-resistant, anti-acid, not affected by heavy loads, and hygienic floor solutions across a diverse range of sectors, including but not limited to food and beverage, storage, retail, automotive, textiles, chemicals, cosmetics, healthcare, and shopping centers. Our patented Hygienic Wall Protection Products offer antimicrobial and hygienic environments by minimizing the...

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Solid Floors Hygienic Solutions-4

Description They are produced in hexagonal form, 100x116 mm dimensions and 15.0 and 18.0 mm thicknesses, with W6 adherence channels on the back to increase adhesion strength, tapered edges and natural grouting nails, and surface slip resistance classes R9, R10, R11 and R12. They are non-porous products with low water absorption values, easy to clean, and resistant to acids and chemicals. They do not produce bacteria. Hexagonal tiles are even more resistant to impacts and heavy loads thanks to their size and formJSI Description They are produced in hexagonal form, 150x175 mm dimensions and 15.0...

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Solid Floors Hygienic Solutions-5

Antiacid TileHexagon Antiacid Tile 100x116 Interlocking Antiacid Tile 100x150 Surfaces TrafficYellow Mustard Yellow Green Standard B^ge Brown Burgundy Black Description They are produced in hexagonal form, 100x150 mm dimensions and 15.0 thicknesses, with W6 adherence channels on the back to increase adhesion strength, tapered edges and natural grouting nails, surface slip resistance classes R9, R10, R11 and R12. They are non-porous products with low water absorption values, easy to clean, resistant to acids and chemicals and do not produce bacteria. Hexagonal tiles are even more resistant to...

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Solid Floors Hygienic Solutions-6

EN 14411 (ISO 13006) Annex G (normative) Dry-pressed ceramic tiles with low water absorption E £ 0,5 % Group Bla GL HEXAGONAL/ 100X116 PORCELAIN TILES FOR BEST RESULTS, A MINIMUM OF 3 MM GROUT LINE GAP IS RECOMMENDED IN APPLICATION. THE TEST RESULTS REFER ONLY TO FIRST CHOICE ITEMS AND THEY DO NOT REGARD THE TRIMTILES. THE VALUES ARE BASED ON AVERAGE PRODUCTION VALUES. SERIES, ARE PRODUCING BY SERANIT SERAMIK FOR VIBROSER. VIBROSER SERAMIK RESERVE THE RIGHT TO MODIFY TECHNICAL AND FORMAL DETAILS OF PRODUCTS.

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Solid Floors Hygienic Solutions-8

20X20 cm in size, 7 - 8 mm thick, Matte Glazed Porcelain Waif Tiles are easy-to-clean products that can be applied on the interior walls of all facilities, wherever they are needed such as kitchens, dressing rooms, WC, bathrooms, etc. Matt Light Grey 200x200 mm. Stainless Steel Profiles Product Code: PRFSS450-CFTPGP Expansion joint profiles, made of AISI 304 or AISI 316 class stainless steel materials and produced in standard or project basis, are used in drainage systems and channels as protective frames. For more information: vibroser.com

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Solid Floors Hygienic Solutions-9

Product Code: DPK300-03003003 Smooth Surface Stainless Steel Tile AISI 304 L 300x300x3 mm. Product Code: DPK150-03001503 Smooth Surface Stainless Steel Tile 304 L 300x150x3 mm. AISI 304 or AISI 316 Class Stainless Steel Tiles are used in cold/hot room door passages where there is high temperature difference on the floor, in transitions of different types of materials, in front of elevator doors, on ramps where there is intense and heavy load traffic, and in the protection of the main dilatation profiles of the building. They are available in non-skid and flat surface options.

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Solid Floors Hygienic Solutions-10

Vibrational Floor Application SystemsThe VSEE Vibration System with epoxy-based adhesive "XW1000" and liquid epoxy-based grouting mortar "W13" (-400 - +700) The VSEE system, also known as the vibrational method, is a globally accepted floor tile installation system, primarily used in food facilities in developed countries. The system utilizes an epoxy-based adhesive known for its superior bonding strength compared to alternatives, as well as epoxy-based liquid grouting for joint filling. The VSEE system components are specially developed for the vibration application method, boasting a higher...

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Solid Floors Hygienic Solutions-11

It offers high bonding force with a double-component, cement-based C2TE SI class flex adhesive, along with liquid epox-based grouting for joint filling "W13". This epoxy-based liquid grouting mortar is applied using a machine system. The system is particularly suitable for industrial facilities requiring medium-low chemical resistance and medium-low mechanical strength. It's a time-saving solution that addresses robust and long-lasting flooring needs, excluding acidic and caustic environments, commonly found in hot and cold rooms handling various food products such as meat, milk, fish, beverages,...

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Solid Floors Hygienic Solutions-12

Epoxy Based Adhesives and Grouting Mortars It is a gel (paste) type, epoxy based, R2 class, solvent-free adhesive and multi-purpose repairing mortar with high adhesion strength, specially developed for vibratory system applications in industrial facilities. EPOXY ADHESIVE AND GROUTING MORTAR This epoxy-based, putty type tile adhesive, grouting mortar and repairing mortar is suitable for floors and walls. It is solvent-free, wipeable with water, and has R2 and RG2 class high bonding force Epoxy-based, three component (A+B+C) grouting mortar is developed for industrial facilities. It is solvent-free,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.