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Gearbox Services

Gearbox Services

Gearbox Services

Product catalog summary
Overview of Gearbox Services
Vestas offers effective and cost-efficient gearbox repair solutions, servicing over 700 gearboxes annually. The company provides maintenance, repair, upgrade, and exchange services for several major gearbox brands, including Bosch-Rexroth, Moventas, Winergy, ZF-Hansen, Eickhoff, and Echesa.
Experience and Global Presence
Vestas monitors performance data from over 34,000 turbines worldwide, enabling the development of innovative, life-cycle tested gearbox solutions. The company operates an advanced repair center and a global network of partner workshops, ensuring timely and effective resolution of complex issues.
Benefits of Vestas Gearbox Services
  • Expertise in identifying and rectifying complex faults.
  • Competitive pricing and cost-effective solutions.
  • Potential savings on replacement costs up to 80%.
  • Global repair loops and plug-and-play solutions.
  • Over 500 gearboxes in stock for quick replacement.
Preventive Inspections and Maintenance
Vestas emphasizes preventive inspections and maintenance to avoid total component failure and costly repairs. Customized reports document gearbox damages, saving time and money on eventual repairs.
Repair Levels Offered
  • Basic: Returns item to functional state, replacing only failed parts.
  • Complete: Full disassembly and component assessment, replacing parts likely to fail and including critical design upgrades.
  • Advanced: Full disassembly and assessment, installing new bearings, and applying all available upgrades.
Uptower and Onsite Repairs
Vestas offers uptower and onsite repairs for high-speed, intermediate, and low-speed shafts and bearings, reducing cost and time.
Case Studies
  • A preventive inspection detected a broken tooth on a low-speed shaft, typically requiring full gearbox replacement. Vestas performed a shaft replacement instead, reducing downtime and costs.
  • In the Western United States, Vestas quickly mobilized to perform a gearbox exchange when a contractual partner failed to do so, leveraging its extensive resources and technician base.
Workshop Repairs and Global Repair Loops
For failures requiring workshop repair, Vestas dismantles and transports gearboxes for industry-leading repairs. The global repair loop minimizes delivery times and costs, with over 500 replacement gearboxes stocked worldwide.
Capabilities and Availability
Vestas provides repair and replacement services for various turbine brands and models, with specific capabilities subject to regional availability.
Conclusion
Vestas, a leading global manufacturer and service provider of wind turbines, offers comprehensive gearbox services backed by decades of experience and a commitment to renewable energy.
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Catalog excerpts

Gearbox Services-1

Gearbox ServicesEffective and cost-efficient gearbox repair solutions BENEFITS • Our in-house repair capabilities offer unparalleled expertise in identifying and rectifying even the most complex faults • Competitive pricing, quick and cost-effective solutions enabled by economies of scale • Savings on replacement cost of up to 80%1 • Global repair loops and plug-and-play solutions • +500 of gearboxes in stock We service over 700 gearboxes annually, which enables us to develop uniquely innovative and effective inspection and repair methods. We currently offer maintenance, repair, upgrade and exchange services for the following gearbox brands: • Bosch-Rexroth® • Moventas® • Winergy® • ZF-Hansen® • Eickhoff® • Echesa® Experience means quality and reliability We monitor performance data from more than 34,000 turbines across the globe, providing our specialist engineering teams with the knowledge to create truly innovative, life-cycle tested gearbox solutions for your turbines. Global presence ensures pace and flexibility While we aim to offer as many uptower and on-site solutions as possible, some faults require workshop treatment. Vestas owns and operates an advanced repair center solely dedicated to gearboxes, that is affiliated with a global network of approved partner workshops. Our in-house expertise and global coverage ensures even your most complex issues are resolved in an effective and timely manner. Dependent on component-specific conditi

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Gearbox Services-2

Basic Returns an item to a functional state after failure; only failed parts are replaced and covered by warranty. Advanced Full disassembly and assessment, installing new bearings, applying all available upgrades. Reduce cost with preventive inspections and maintenance One of our primary strengths is our capability to perform preventive inspection and maintenance that prevents total component failure and workshop repairs. We properly inspect and classify gearbox damages on-site and document them in a customised report to save you both time and money on eventual repair work. Choose your preferred...

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Gearbox Services-3

Repair loops and exchange We have established global gearbox repair loops to keep delivery times and costs to a minimum. Your defective gearbox will be integrated into our global repair loop for future use in order to keep costs down. In return, you receive a state-of-the-art, repaired gearbox. Once you have received your replacement gearbox, you will be invoiced for the repair of the damaged gearbox. The global gearbox repair loop limits the requirement for a crane and a service-team to one site visit only, reducing related service costs by 50 percent. We stock over 500 top-quality replacement...

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Gearbox Services-4

Vestas is the leading global manufacturer and service provider of wind turbines, and a company solely dedicated to renewable energy. We started our work more than 35 years ago and have been an industry pioneer ever since. Passion has brought us to where we are today. See for yourself how our passion, expertise and a global knowledge base can support your business goals. Put us to the test. www.vestas.com/contact • Available ''‘Including Vestas' unique upgrades '‘“Subject to regional availability / Gearbox subtype ONot relevant for turbine type Capabilities for additional turbine platforms...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.