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USG Hydrocal® FGR Design Freedom

USG Hydrocal® FGR Design Freedom
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USG Hydrocal® FGR Design Freedom

Product catalog summary
Introduction: The document provides detailed specifications and guidelines for the use of HYDROCAL FGR Gypsum Cement, a versatile construction material known for its strength, lightweight nature, and fire resistance. It is suitable for various architectural applications, offering design flexibility and ease of installation.
Material Specifications: HYDROCAL FGR Gypsum Cement is reinforced with glass fibers, providing a flexural strength of 4,000 psi and impact strength of 8.0 to 8.8 ft. lb./in. It is noncombustible, with zero flame spread, and can be easily decorated with various finishes. The material is thin and lightweight, reducing building reinforcement costs.
Comparative Analysis: The document includes a table comparing the physical properties of glass-reinforced gypsum with other materials like Plaster of Paris, Fiber-Reinforced Plastics, Hardboard, Gypsum Board, and Plywood. Glass-reinforced gypsum shows superior strength and impact resistance compared to these materials.
Architectural Specifications: The document outlines general specifications for using HYDROCAL FGR Gypsum Cement, including scope, related systems, quality assurance, references, submittals, delivery, storage, handling, and project conditions. It emphasizes the importance of maintaining specific environmental conditions during installation.
Installation Guidelines: Detailed instructions are provided for the installation of HYDROCAL FGR Gypsum Cement, including verification of field dimensions, adherence to manufacturer recommendations, and ensuring panels are installed true, plumb, and level. Coordination with other construction work is crucial to avoid interference.
Safety and Liability: The document stresses the importance of following safety and industrial hygiene practices during handling and installation. It limits liability to the replacement of defective goods and requires claims to be made within 30 days of discovery.
Contact Information: For technical assistance, the document provides contact details for the United States Gypsum Company's Industrial Gypsum Division.
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Catalog excerpts

USG Hydrocal® FGR Design Freedom-1

HYDROCAL® FGR Gypsum Cement— A strong, thin gypsum cement that provides unlimited architectural possibilities. United States Gypsum Company

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USG Hydrocal® FGR Design Freedom-2

Whether your next design project is restoration, new construction, or high-end residential, HYDROCAL® FGR Gypsum Cement from United States Gypsum Company can open the door to many three-dimensional possibilities. A great variety of finished items, formerly made from conventional plaster, wood, concrete, stone, and other materials, can be duplicated, often at less cost using the unique properties of HYDROCAL FGR Gypsum Cement. Used for Glass-Reinforced Gypsum (GRG) fabrication, HYDROCAL FGR Gypsum Cement is an alpha-hemihydrate gypsum-based material that has a low water demand. This results in...

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USG Hydrocal® FGR Design Freedom-3

Elevator Lobby for Scudder, Stevens & Clark Financial offices’ new constructio

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USG Hydrocal® FGR Design Freedom-4

Old Saint Patrick’s Church basement renovation

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USG Hydrocal® FGR Design Freedom-5

HYDROCAL FGR Gypsum Cement can be cast into lightweight, interior architectural elements, like these tent-shaped light coves, giving you the freedom to change the atmosphere of a space without expensive reinforcement costs.

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USG Hydrocal® FGR Design Freedom-6

HYDROCAL FGR Gypsum Cement provides fabrication flexibility, making it easy to produce everything from simple, elegant cornices to richly ornate capitals and medallions.

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USG Hydrocal® FGR Design Freedom-7

New construction, restoration in Nashville, Tennessee

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USG Hydrocal® FGR Design Freedom-8

Bank of America historical restoration

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USG Hydrocal® FGR Design Freedom-9

HYDROCAL FGR Gypsum Cement erases limitations when renovating damaged areas without compromising historical beauty—architectural design elements can be pre-cast offsite from original pieces to exacting detail and easily decorated with a wide range of finishes.

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USG Hydrocal® FGR Design Freedom-10

HYDROCAL FGR GYPSUM CEMENT HYDROCAL® FGR Gypsum Cement’s great looks combine with the following features to provide all the design freedom you need: Versatile—An easily decorated surface accepts most oil-base, alkyd, or latex paints, and most stains, lacquers, varnishes, or shellacs to create just the right finish for your application. Thin and Lightweight—1⁄10 in. thick HYDROCALFGR Gypsum Cement panels weigh only 9 to 10 lb. per sq. ft., reducing the costs of reinforcing the building. Strong—Because HYDROCALFGR Gypsum Cement is reinforced with glass fibers it is strong and durable. Test results...

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USG Hydrocal® FGR Design Freedom-11

Architectural Specifications Part I—General 1.01 Scope This specification for Hydrocal FGR Gypsum Cement is a guide in the preparation of a specification which can be adapted to specific projects and conditions. These specifications are not intended to cover every possible job condition, but rather to assist in preparation of specifications. 1.02 Related Systems A. Gypsum board systems. Section ________. B. Paint systems. Section ________. C. Acoustical systems. Section ________. D. Plaster systems. Section ________. E. Work installed but furnished under other sections. Section ________. F. Work furnished...

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USG Hydrocal® FGR Design Freedom-12

All cast work (except Nashville work) courtsey of McNulty Bros., Chicago, Illinois. Nashville cast work and photos courtesy of Cast Design & Supply, Shelbyville, Tennessee. SAFETY FIRST! Follow good safety and industrial hygiene practices during handling and installing of all products and systems. Take necessary precautions and wear the appropriate personal protective equipment as needed. Read material safety data sheets and related literature on products before specification and/or installation. NOTICE: We shall not be liable for incidental and consequential damages, directly or indirectly sustained,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.