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System catalog
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System catalog

Product catalog summary
Overview: USG Durock® Brand Cement Board Systems offer a durable, water-resistant base for tile in wet areas like tubs and showers, and serve as an underlayment for floors and countertops. Suitable for both new construction and remodeling, these boards are versatile and reliable.
Specifications: The cement board can be installed over wood or steel framing spaced 16" on center using corrosion-resistant screws or nails. Available in thicknesses of 1/4", 1/2", and 5/8", the board is reinforced with alkali-resistant glass-fiber tape for enhanced joint strength.
Features and Benefits: Noncombustible and resistant to water damage, the board has low thermal and hygrometric expansion, preventing cracking. It supports various finishes, including tile, stone, and thin brick, and is suitable for exterior applications.
Limitations: The board should not remain uncovered for more than 90 days in exterior settings. It is unsuitable for vinyl flooring, as a structural panel, or in areas exceeding 200°F. Brittle coatings like epoxy are not recommended.
Installation Guidelines: For walls, maximum stud spacing is 16" on center with fasteners every 8". For floors, joist spacing should not exceed 24" on center, with a subfloor designed to a minimum deflection limit of L/360.
Technical Data: The board meets ANSI standards for cementitious backer units and ASTM standards for nonasbestos fiber-mat reinforced cementitious backer units, achieving one- and two-hour fire-resistance ratings in various assemblies.
Applications: Suitable for fences, mobile home skirting, agricultural buildings, and exterior synthetic stucco systems, the board is also used in fire-rated construction for walls, floors, and ceilings.
Product Data: Formed from a Portland cement slurry with polymer-coated, glass-fiber mesh, the board is available in multiple sizes and packaging units, with specific ASTM test results for flexural strength, indentation strength, shear bond strength, and more.
Installation Guidelines:
  • Bathtub Installation: Use 1/2" board with wood or steel framing, applying Type I organic adhesive or latex-fortified mortar for ceramic tiles.
  • Swimming Pool Installation: Use alkali-resistant tape and screws, ensuring water barriers and proper tape embedding.
Good Design Practices:
  • System Performance: Systems should be evaluated by a qualified engineer or architect.
  • Expansion and Contraction: Use control joints and ensure proper caulking.
  • Water Management: Use additional barriers if waterproofing is required.
  • Swimming Pool Enclosures: Ensure adequate ventilation and corrosion protection.
  • Soffits and Ceilings: Use proper venting and screw spacing.
  • Steam Rooms and Saunas: Use latex-fortified Portland cement mortar.
  • Abuse-Resistant Partitions: Apply USG Imperial® or Diamond® finish plaster for impact resistance.
  • Window and Door Openings: Ensure proper flashing and caulking.
Specifications:
  • General: Ensure materials are manufactured by USG and installed per directions.
  • Environmental Conditions: Maintain temperatures between 40 to 100°F during installation.
  • Framing: Ensure framing is structurally sound and compliant with local codes.
Installation Practices:
  • Floors: Use appropriate adhesives and fasteners, ensuring panels are flush with the subfloor.
  • Walls: Space framing correctly and use specified fasteners.
Materials:
  • Cement Board: Available in various sizes and thicknesses, exceeding ANSI and ASTM standards.
  • Joint Reinforcement: Use alkali-resistant tape.
  • Fasteners: Use appropriate screws and nails for wood and steel framing.
  • Adhesives/Mortars: Use products compatible with USG Durock® cement board.
  • Grout: Use grout meeting ANSI standards.
  • Membrane: Use USG Durock™ tile or waterproofing membrane as required.
Wall Applications:
  • Interior Walls: Attach cement boards over gypsum panels using specific screws and adhesive.
  • Exterior Walls: Attach with corrosion-resistant screws, with a weather-resistive barrier and flashing recommended.
Countertops:
  • Base: Use minimum 3/4" plywood or OSB with specific spacing.
  • Membrane: Attach a waterproofing membrane using galvanized staples.
  • Panel Application: Secure cement board to plywood with specified screws or nails.
  • Joint Finishing: Use latex-fortified mortar or adhesive for joints.
Ceilings:
  • Framing: Joists or channels must support the ceiling system load with specific deflection limits.
  • Panel Application: Cement boards are applied with specific screw spacing and joint treatment.
Joint Treatment Application:
  • For Tiled Areas: Prefill joints with mortar or adhesive, embed tape, and level.
  • For Untiled Areas: Seal joints with adhesive and treat with joint compound.
Interior Ceramic Tile Application:
  • Tile Application: Use latex-modified thin-set mortar, ensuring proper adhesive transfer and joint alignment.
  • Drying Time: Specific waiting periods before walking on floors or grouting.
  • Grouting: Follow manufacturer recommendations for grout installation.
Exterior Applications:
  • Follow manufacturer recommendations for finishes and ensure proper barrier and flashing installation.
Safety and Liability:
  • Emphasizes safety practices, potential hazards, and liability limitations.
  • Includes contact information for technical service and customer support.
Additional Information:
  • Metric specifications, safety warnings, and social media links are provided.
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Catalog excerpts

System catalog-1

USG DUROCK BRAND CEMENT BOARD SYSTEMS usg.com IT’S YOUR WORLD. BUILD IT.1

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System catalog-2

USG DUROCK® BRAND CEMENT BOARD SYSTEMS USG DUROCK® BRAND CEMENT BOARD USG Durock® Brand Cement Board offers architects, builders and tile contractors a strong, water-durable tile base for tub and shower areas. Also an ideal underlayment for tile on floors and countertops in new construction and remodeling. Board is readily applied over wood or steel framing spaced 16" o.c. with corrosion-resistant wood or steel screws or hot-dipped galvanized roofing nails. After joints are treated, ceramic wall or floor tile is applied using latexfortified mortar or Type I organic adhesive. USG Durock® cement...

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System catalog-3

LIMITATIONS CONT. 8. Do not use drywall screws or drywall nails. Do not use drywall joint tape. 9. Do not use 1/4" USG Durock® cement board for wall or ceiling applications. 10. Do not use USG Durock® cement board with vinyl flooring. 11. USG Durock® cement board is not designed for use as a structural panel. 12. Maximum installed weight of the finish system should not exceed 15 psf. 13. USG Durock® cement board panels should not be used in areas where they are exposed to temperatures that exceed 200°F. 14. In locations close to salt water or other challenging environments, design professionals...

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System catalog-4

PARTITIONS USG Durock® cement board exceeds ANSI standards for cementitious backer units (CBU). See ANSI A118.9 for test methods and specifications for CBU and ANSI A108.11 for interior installation of CBU. Exceeds industry standards as an exterior substrate for exterior finishes. Exceeds ASTM C1325 standards for nonasbestos fiber-mat reinforced cementitious backer units. One-Hour Fire-Rated Construction Two-Hour Fire-Rated Construction ROOF/CEILINGS One-Hour Fire-Rated Construction

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System catalog-5

Two-Hour Fire-Rated Construction Dimensional Lumber, Wood Framed Construction Detail Description • Two layers 5/8” USG Sheetrock® Brand Firecode® C gypsum panels - 8” x 8” ceramic tile • 1/2" USG Durock® Brand cement board • 1" USG Sheetrock® Brand gypsum liner panels - 1/2" plywood - 2 x 10 wood joist 16" o.c. - 3" mineral wool batt Test Number One-Hour Fire-Rated Construction Wood Framed, Load-Bearing Acoustical Performance Notes: USG Durock® Brand cement board, 5/8" thick, may be substituted for 1/2" cement board panels in all assemblies listed above. USG Fiberock® 5/8" thick or USG Durock™...

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System catalog-6

Floors, interior—wood or steel joists Type I organic adhesive or latex-fortified mortar liquid or sheet membrane USG DurockTM Brand tile backer tape USG Durock® Brand cement board or underlayment Type I organic adhesive or latex-fortified mortar padding carpet wood or steel joists 3/4" USG Durock® Brand cement board or underlayment Note: For bonding cement backerboard to plywood subfloor, use Type 1 organic adhesive or latex-fortified mortar that is suitable for this kind of application. For application of various types of tiles to cement backerboard on floors or countertops, contact the tile manufacturer...

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System catalog-7

Typical bathtub installation Fixture attachment—steel framing 3/8" Type S-12 pan head screw Use USG Sheetrock® Brand joint treatment system and sealer for finishing USG Durock® Brand cement board to USG Sheetrock® Brand gypsum panel (Refer to 3.7B) in painted areas 1/2" USG Sheetrock® Brand gypsum panel steel runner 1/2" USG Durock® Brand cement board 32" x 5'-0" USG Durock® Brand cement board 32" x 5'-0" USG DurockTM Brand tile backer screws for wood framing 8" o.c. support framing for attachment of fixtures ceramic tile USG DurockTM Brand tile backer tape Type I organic adhesive or latexfortified...

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System catalog-8

GOOD DESIGN PRACTICES Systems covered herein have been tested and evaluated for use as described. For other system applications, consult your local representative. All details, specifications and data contained in this literature are intended as a general guide for using USG Durock® cement board systems. These products must not be used in a design or construction of any given structure without complete and detailed evaluation by a qualified structural engineer or architect to verify suitability of a particular product for use in the structure. Information in this publication should be used only...

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System catalog-9

9. Smooth Side/Rough Side USG Durock® cement board has a smooth side and a rough side. Although both sides of USG Durock® cement board are suitable for either mastic or thin-set mortar applications, as a general guide, use the smooth side for mastic applications and the rough side for mortar applications. 10. Shadowing and Spotting When the outside temperature differs considerably from the building's interior temperature, airborne dirt can accumulate on the colder regions of walls, causing “shadowing” or “spotting,” particularly over fasteners and framing. This is a natural phenomenon that occurs...

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System catalog-10

Steel or wood wall framing to receive USG Durock® cement board panels shall be structurally sound, free from bow and in general compliance with local building code requirements. Damaged and excessively bowed studs shall be replaced before installation of USG Durock® cement board panels. Framing shall be designed (based on stud properties alone) not to exceed L/360 deflection for tile and thin brick, L/240 for Direct-Applied Exterior Finish Systems. Steel framing must be 20-gauge equivalent or heavier with corrosion-resistant metal coating equivalent to G60 hot-dipped galvanized. Exterior steel...

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System catalog-11

C Shaft Wall—Attach USG Durock® cement board over base layer of gypsum panels with 1-5/8" USG Durock™ tile backer screws for steel framing at 8" o.c. to studs. Since studs are at 24" o.c., laminate cement board to base layer of gypsum panels with a 4" wide strip of construction adhesive between studs. Apply adhesive with a 1/4" squarenotched trowel. D Exterior Walls—Attach USG Durock® cement board with corrosion-resistant screws spaced a maximum of 8" o.c. over framing spaced a maximum of 16" o.c. Apply a weather-resistive barrier and flashing behind the panels as required. Follow the exterior...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.