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STRUCTURAL PANEL CONCRETE ROOF DECK

STRUCTURAL PANEL CONCRETE ROOF DECK

STRUCTURAL PANEL CONCRETE ROOF DECK

Product catalog summary
Overview: The USG Structural Panel Concrete Roof Deck is a cementitious panel designed for noncombustible construction, offering 1- and 2-hour fire-rated assemblies. It is the only cementitious panel approved by Factory Mutual under FM Approval Standard 4472.
Specifications: The panel is dimensionally stable, moisture-resistant, and does not warp like wood. It is fastened to steel joists, trusses, or wood framing, suitable for various roof systems, canopies, and balconies, supporting a load of 150 psf on steel framing spaced 48 inches apart.
Installation: Requires a carbide-tipped saw blade and dust collection equipment. Fastening uses a screw gun and No. 8-gauge screws. Panels can be installed in various weather conditions, following manufacturer instructions, local codes, and FMG/UL requirements.
Fire and System Performance: UL Classified for noncombustibility with a flame spread of 0 and smoke developed of 0. Meets Class A requirements per UL790 with fire resistance designs P561, P562, P573.
Recommended Fasteners: Fasteners should be chosen based on framing material, with specific recommendations for different materials. Fastener pull-through capacities are provided, with a safety factor applied by the engineer of record.
Framing and Traffic Protection: Steel framing must meet strength and deflection criteria. Panels should be installed in a running bond pattern, with blocking for panels less than 24 inches wide. Additional sheathing is recommended in high traffic areas.
Product Data: Panels are 3/4 in. x 4 ft. x 8 ft., weighing 170 lbs. Sold through USG distributors, they should be stored horizontally and covered to prevent moisture exposure.
Maintenance: Involves removing standing water and replacing damaged panels. Panels should not be exposed to weather for more than 90 days without protection.
Test Data: Passed tests for noncombustibility, surface-burning characteristics, mold and termite resistance, and low VOC emissions. Demonstrates strong physical and mechanical properties, including freeze/thaw resistance and water absorption.
Load Table: Provides ultimate load values for different joist spacings and fastener configurations. Complete load capacities should be consulted in the Progressive Engineering Inc. report, PER-14076.
Safety Warning: Handling may cause skin irritation, eye damage, and respiratory issues. Safety precautions include using protective equipment and avoiding dust inhalation.
Safety Precautions: Use in well-ventilated areas with a NIOSH/MSHA-approved respirator. Wear protective gloves, clothing, and eye protection. In case of eye contact, rinse with water and seek medical attention. For skin contact, wash with water and seek medical attention if irritation occurs. Store locked up and dispose of according to regulations. Contact Product Safety at 800 507-8899 or refer to the SDS at usg.com.
Trademarks: USG and related marks are trademarks of USG Corporation or its affiliates. GRABBERGARD is a registered trademark of Grabber Construction Products, Inc.
Liability Notice: The company is not liable for damages or loss from improper application. Liability is limited to replacement of defective goods. Claims must be made in writing within thirty days of discovery.
Safety Recommendations: Follow safety and industrial hygiene practices during installation. Wear appropriate personal protective equipment and read the SDS and literature before specification and installation.
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Catalog excerpts

STRUCTURAL PANEL CONCRETE ROOF DECK-1

FIRE PERFORMANCE SUBMITTAL SHEET A concrete roof deck that can be combined with other noncombustible materials to create 1- and 2-hour fire-rated roof-ceiling assemblies. • The only cementitious structural panel approved by Factory Mutual (FM) — FM Approval Standard 4472 • Strong, durable concrete panel; great uplift ratings • Dimensionally stable; panel will not buckle or warp like wood sheathing; no moisture issues like structural concrete • Installs fast and easy with appropriate dust collection • Meets the criteria of ASTM E136-16 for use in all types of noncombustible construction • Made in the USA USG Structural Panel Concrete Roof Deck is mechanically fastened to cold-formed steel joists, trusses or wood framing members; to create a structural substrate for ideal as low- and steep-slope roof systems, canopies and/or balconies. This roof system is designed to carry gravity and lateral loads. Roof membranes may be applied directly over USG Structural Panel Concrete Roof Decks. For retrofit or renovation projects, Concrete Roof Deck can also be installed on wood-joists, trusses or bar joists. See recommended fasteners within this submittal sheet. USG Structural Panel Concrete Roof Decks can carry a total load, live and dead, of 150 psf (7.2 kPa) on cold-formed steel framing is spaced 48 in. (1220mm) o.c. USG Structural Panel Concrete Roof Decks have a linear variation with change in moisture content of less than 0.10%. This means that the panels will not buckle or warp like wood sheathing. Cutting USG Structural Panel Concrete Roof Decks require a carbide-tipped saw blade and a circular saw equipped with dust collection or suppression and control of airborne dust. Fastening is also conventional, using a screw gun and self-drilling No. 8-gauge screws. Because these panels are so durable, they may be installed in most weather conditions, including mild precipitation (rain or snow) and temperatures from 0°F to 125°F (-18°C to 52°C). Refer to roof system manufacturer's written instructions, local code requirements and Factory Mutual Global (FMG) and/or Underwriters Laboratories (UL) requirements for proper installation techniques. For the attachment of shingles, USG recommends the use of electro-galvanized collated roofing nails installed by a professional grade pneumatic nailer with an air supply between 100 to 120 psi. UL Classified (Type USGSP) for noncombustibility in accordance with ASTM E136-16 (CAN/ULC-S114) UL Classified (Type USGSP) as to Surface Burning Characteristics in accordance with ASTM E84 (CAN/ULC-S102). — Flame Spread 0 and Smoke Developed 0 Class A, in accordance with UL790 (CAN/ULC-S107). See the UL Building Materials Directory for more information SYSTEM PERFORMANCE (a) On steel framing. (b) Joists spaced 48” (1219.2mm) o.c. and fasteners spaced 4” (102mm) o.c. at the perimeter and 12" (305mm) o.c. in field, fully blocked. See the Progressive Engineering Inc. Product Evaluation Report PER-14076.

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STRUCTURAL PANEL CONCRETE ROOF DECK-2

USG Structural Panel Concrete Roof Decks should not be left in service without an appropriate roof, or weather-resistive membrane covering. INSTALLATION To perform in the expected manner, USG Structural Panel Concrete Roof Decks must be installed according to USG specifications, using only the listed materials and components. For a complete set of specifications, email [email protected]. As with all types of construction, appropriate safety procedures must be followed to protect installers from personal injuries resulting from lifting incorrectly, falling, and eye, hand and lung irritation. Care...

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STRUCTURAL PANEL CONCRETE ROOF DECK-3

APPLICATION CONT. ROOFING SYSTEM PRODUCT DATA Install USG Structural Panel Concrete Roof Decks with the long edges perpendicular to the framing. Apply the panel with the print markings facing up toward the installer. Fasten each panel after it has been placed following the fastening schedule listed in the contract documents. Install panels in a running bond pattern so that end joints fall over the center of the framing members and are staggered by at least two supports from where the end joints fall in the adjacent rows. Tongue and groove joints should be free of debris and fitted tightly without...

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STRUCTURAL PANEL CONCRETE ROOF DECK-4

Physical and Mechanical Properties (a) Density measured at equilibrium conditioning per Section 5.2.3.I., 28 days after manufacturing. (b) Reference Standard: California Department of Public Health CDPH/EHLB/Standard Method Version 1.1, 2010 (Emission testing method for CA Specification 01350). (c) Fastener lateral resistance measured with #8, 1-5/8 in. (41mm), winged, self-drilling screw. (d) Absorption measured from equilibrium conditioning followed by immersion in water for 48 hours. LOAD TABLE The following table represents the Load Capacity of USG Structural Panel Concrete Roof Decks. The...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.