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Plaster Systems Brochure

Plaster Systems Brochure
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Plaster Systems Brochure

Product catalog summary
Overview of Plaster Systems
Plaster systems provide advantages over traditional gypsum panels, such as improved fire performance, strength, and design flexibility. They offer a monolithic surface that reduces common drywall issues like ridging and nail pops.
Types of Plaster Systems
  • Conventional Plaster Systems: Utilize a three-coat process (scratch, brown, and finish coats) for excellent acoustical performance, fire resistance, and design flexibility.
  • Veneer Plaster Systems: Available in one-coat and two-coat options, offering a smooth or textured finish with quicker application and drying times.
Components of Plaster Systems
  • Substrates: Include metal lath, unit masonry, monolithic concrete, and gypsum bases.
  • Basecoat Plasters: Provide strength and rigidity, available in mill aggregated and neat forms.
  • Finish Plasters: Applied over basecoats to create the final surface, available in factory-prepared and gauging forms.
Applications
  • Residential and Commercial: Suitable for high-end finishes, complex architectural details, and areas requiring high fire and abuse resistance.
  • Wood and Steel Framed Construction: Offer fire resistance and improved acoustical separation.
Special Applications
The USG Drywall Suspension System is a cost-effective alternative for framing custom details like barrel vaults and domes.
Conclusion
Plaster systems provide a versatile and durable solution for interior finishes, offering superior fire resistance, aesthetic flexibility, and lifecycle economy compared to traditional drywall systems.
Product Specifications and Applications
The document details various USG plaster products, including basecoat plasters like Red Top Brand Gypsum Plaster and Structo-Base® Gypsum Plaster, finish plasters such as Diamond Veneer Finish Plaster, and gauging plasters like Red Top Brand Gauging Plaster. It also covers finishing limes, special interior plasters, and accessories.
Fire-Rated Construction Assemblies
Specifications for fire-rated wall, ceiling, and structural fireproofing systems are provided, emphasizing fire ratings, construction details, and optional finishes. Key components include Imperial Brand FiRecoDe Core Gypsum and optional veneer plaster finishes.
Installation Procedures and Standards
Detailed instructions for installing wall and ceiling systems, including the use of resilient channels and joint tapes, are provided. The document stresses compliance with fire, sound, and structural performance standards.
Design and Environmental Considerations
Recommendations for preventing issues like shadowing and spotting, especially in high-rise buildings, are included. The document outlines environmental conditions for plaster application and general limitations for gypsum plasters.
Mixing and Application Procedures
Instructions for mixing and applying various plaster types, including veneer and conventional plasters, are detailed. Fireproofing installation techniques for columns and beams are also covered.
Critical Information
The document emphasizes the importance of following product recommendations and environmental conditions to ensure successful plaster system applications. Proper storage, handling, and installation techniques are crucial for preventing material deterioration and ensuring structural integrity.
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Catalog excerpts

Plaster Systems Brochure-1

Fire performance, beauty and durability for interior residential and commercial spaces Plaster Systems

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Plaster Systems Brochure-2

P laster systems offer a number of practical and aesthetic advantages over gypsum panels and other interior finishes. Plaster permits a great deal of design flexibility, combined with fire performance, strength and durability. These factors improve lifecycle economy when compared to drywall. Because plaster systems are truly monolithic, they provide surfaces that minimize or eliminate irregularities associated with standard drywall construction (ridging, boarding, nail pops, etc.).

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Plaster Systems Brochure-3

User’s Guide This brochure explains: ­ The components of a plaster system – – The difference between conventional plaster systems and one- or two-coat veneer plaster systems – The attributes of conventional and veneer plaster systems Overview 4 Applications Understand Your System Components Select Your System Product Data Performance Testing Performance Selector Design Details Design Your System Specify Your System Good Design Practices Application Guide Specifications For More Information Technical Service 800 USG.4YOU WebSite www.usg.com

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Plaster Systems Brochure-4

laster systems provide improved fire and abuse resistance over Plaster conventional drywall systems. In addition, they allow for a variety of aesthetic applications and better acoustic performance. Depending on the application, either conventional or veneer plaster systems can be used. Conventional plaster systems use a thicker plaster coat over a metal lath and provide increased fire and wear resistance, while one- or two-coat veneer systems are faster and less expensive to apply. Plaster systems typically consist of a substrate, a basecoat plaster and a finish plaster. Substrates Substrates...

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Plaster Systems Brochure-5

Conventional Three-Coat Plaster Systems Conventional plaster systems are the best choice to attain a uniform, monolithic, blemish-free, smooth surface good to excellent wear resistance based on the type of finish plaster. These systems make intricate architectural with details and ornamental shapes possible. Conventional plaster systems offer excellent acoustical performance, proven fire resistance, increased abuse resistance, design flexibility for curves and compound surfaces, and lifecycle cost reduction due to lower maintenance costs. A three-coat conventional plaster system consists of a...

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Plaster Systems Brochure-6

Veneer Plaster Two-Coat Systems While less expensive than conventional plaster systems, two-coat veneer plaster systems provide distinct advantages over single-coat veneer plaster and drywall systems, including a more monolithic surface with improved appearance under oblique lighting conditions. Two-coat veneer plaster systems allow truer wall surfaces and greater resistance to nail pops, joint ridging and joint shadowing/banding, with a wider choice of finishing materials and texture options. Two-coat veneer plaster systems use a finish plaster on top of a basecoat plaster. finish basecoat gypsum...

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Plaster Systems Brochure-7

Decorative Interior Textures Colors and Finish System The USG Decorative Interior Finish System permits a limitless variety of colors and textures to be easily applied to interior TM drywall and other wall surfaces, using techniques similar to those used in plaster work. It offers an alternative to other upscale decorative finishes at a lower installed cost. The USG Decorative Interior Finish System consists of specially developed USG Plaster Bonder, Diamond Brand Interior Finish Plaster, Colortrend® Colorants and USG Decorative Interior Finish Sealer. Designed for use by professional applicators...

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Plaster Systems Brochure-8

Conventional systems provide the highest quality finish and the capability to create complex high-end surfaces Conventional plaster Plaster Systems such as barrel vaults and domes. In addition, secured storage areas for homes, bank vaults, furriers, jewelers, correctional facilities, and embassies can be built with Structocore™ Brand Security Wall Systems. Wood Framed For wood-framed construction, a conventional plaster system provides: – Fire resistance – Improved acoustical separation between rooms Steel Framed For steel-framed construction, a conventional plaster system provides: – Fire protection...

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Plaster Systems Brochure-9

Substitutions of any of the components are not recommended or supported by USG. Refer to the appropriate product material safety data sheet for complete health and safety information. Substrates Selector Conventional Veneer Rocklath Brand Firecode Core Plaster Base • Metal Lath • Durock Brand Cement Board • Fiberock Brand AR Panels • Imperial Brand Gypsum Base • Monolithic Concrete • • Unit Masonry • • Gypsum Plaster Lath Brand Firecode Core Plaster Base Rocklath® – A solid gypsum board lath for conventional plaster, with special paper facing for maximum plaster bond – Requires about 45% less...

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Plaster Systems Brochure-10

Panels Board Durock® Brand Cement – Glass-fiber-mesh reinforced aggregated portland cement panel – Improved abuse resistance – USG™ Plaster Bonder required – USG™ Plaster Bonder required product submittal sheet CB399 Techniques” for installation requirements – Refer to PM6 “Veneer Plaster Applicationfor more information Interior Fiber Fiberock® Brand Abuse-Resistant GypsumPanelsInterior Panels – Outperforms regular gypsum base, providing improved indentation and penetration resistance – Economical alternative to concrete block construction – vailable in mesh-backed 5/89 VHI (Very High Impact)...

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Plaster Systems Brochure-11

Basecoat Plasters Selector Conventional Diamond Brand Veneer Basecoat Plaster Imperial Brand Basecoat Plaster Red Top Brand Gypsum Plaster • Red Top Brand Wood Fiber Plaster • Structo-Base Gypsum Plaster • Structo-Lite Basecoat Plaster • Basecoat plasters provide strength and rigidity, building the wall to thickness to provide substrate and bond for finish plaster. They are used to achieve even, straight walls and ceilings, compensating for substrate irregularities. Basecoat plasters are generally applied in one or two applications of 1/29 to 19, depending on the substrate. Diamond® Brand Veneer...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.