ClassTrain

ClassTrain

ClassTrain

Product catalog summary
Introduction
TROCELLEN CLASS TRAIN is a certified product line designed for the railway industry, offering thermal insulation and fire protection. It is made from closed-cell, chemically cross-linked polyethylene foam, laminated with an aluminum sheet, and available in adhesive rolls with thicknesses ranging from 3 to 40 mm. The product is certified R1 HL3 according to EN 45545-2 standards, which specify fire protection requirements for railway vehicles.
Specifications
The product meets the R1 requirement of EN 45545-2, which applies to various interior and exterior surfaces within railway vehicles, including walls, ceilings, luggage areas, and more. The hazard levels (HL1, HL2, HL3) are determined by the operational and design categories of the vehicle, with HL3 being the highest level of hazard protection.
Material Requirements
For R1 classification, specific tests and parameters are outlined, such as ISO 5658-2 for flame spread and ISO 5660-1 for heat release. The product must meet maximum and minimum values for parameters like CFE, MARHE, and CITG, depending on the hazard level.
Characteristics and Advantages
TROCELLEN CLASS TRAIN offers long-lasting insulation with good fire reaction, suitable for all rolling stock categories. It has a thermal conductivity of 0.038 W/mK at 0°C and maintains its insulation value for at least 23 years. The material is non-toxic, mold-resistant, and flexible, making it economically viable.
Technical Data
The product's technical characteristics include a density of 30 kg/m³, a water vapor diffusion factor of ≥ 15000, and a maximum operative temperature range of -80 to +100°C. It is available in light blue with an aluminum sheet.
Accessories
The product range includes aluminum tapes for aesthetic finishing and TROCELLEN CLASS TRAIN strips for technical and aesthetic insulation finishing.
Company Information
Trocellen is a multinational company owned by Furukawa Electric Co. Ltd, specializing in cross-linked polyolefin foam products for various industries, including insulation, automotive, and packaging. The Insulation Business Unit focuses on sound and thermal insulation for the building industry.
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Catalog excerpts

ClassTrain-1

Trocellen CLASS TRAIN Thermal insulation and fire protection for railways

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ClassTrain-2

Trocellen Class Train TROCELLEN CLASS TRAIN is the certified product line for railway industry. It is realized in close cell, chemically cross-linked polyethylene foam, laminated, from one side, with an aluminium sheet. CLASS TRAIN The product is available in adhesive rolls, thicknesses from 3 to 40 mm. TROCELLEN CLASS TRAIN is certified R1 HL3, according to the norm EN 45545-2 “Fire protection on railway vehicles. Part 2: Requirements for fire behaviour of materials and components”. EN 45545 norms indicate requirements of materials and components to be installed in railway vehicles with the...

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ClassTrain-3

Depending on the type of product to install and its position within the rail vehicle, the EN 45545-2 norm indicates 26 requirements to be fulfilled: R1 is the specific requirement for insulation materials. CLASS TRAIN In detail, R1 requirement refers to: • I nterior vertical surfaces (walls, partitions, doors, windows, insulation materials, kitchen interior surfaces…) • I nterior horizontal downward-facing surfaces (ceiling paneling, insulation materials...) • I nterior surfaces within cavities (horizontal or vertical) •E xternal surfaces of enclosures containing technical equipment (inside the...

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ClassTrain-4

CHARACTERISTICS TROCELLEN CLASS TRAIN represents the ideal solution for the thermal insulation and the protection to fire for railways. CLASS TRAIN Characteristics and advantages: • made of long lasting closed cell polyethylene insulation foam; • very good reaction to fire; • classified R1 HL3 according to EN 45545-2; • suitable to be installed in any rolling stock category, even in sleeping and couchette vehicles; • good thermal conductivity (λ at 0 °C: 0,038 W/mK); • constant insulation value for at least 23 years, probably longer *; • closed cells, to inhibit water absorption; • clean, non...

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ClassTrain-5

ACCESSORIES: TAPES - STRIPS ALUMINIUM TAPES To guarantee a good aesthetic finishing, the product range also contains a series of aluminium tapes. Range: • thickness 50 μm, types embossed, smooth, self-adhesive (smooth or embossed), Duplex (with polyester film, improved tensile strength and adhesiveness). TROCELLEN CLASS TRAIN STRIPS Suitable for the technical and aesthetic finishing of the insulation, they can be used for sections of piping where it is difficult to apply insulating sleeves and for joints. Range: • thickness 3 mm, type TROCELLEN CLASS TRAIN ALU ADHESIVE ITEM SPECIFICATION TROCELLEN...

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ClassTrain-6

INTERNATIONAL LOCATIONS Lead Plant TROCELLEN Italia S.p.A. Sales office Via Dante, 3 20867 Caponago (MB), Italy Ph. +39 02 959 621 Fax +39 02 959 62 235 TROCELLEN GmbH Mülheimer Straße 26 53840 Troisdorf, Germany Ph. +49 2241 2549000 Fax +49 2241 2549099 TROCELLEN S.E.A. Sdn Bhd Lot 2213, Kg. Batu 9 Kebun Baru, Jalan Kasawari 42500 Telok Panglima Garang Selangor Darul Ehsan, Malaysia Ph. +60 3 3122 1213 Fax +60 3 3122 1211 TROCELLEN Ibérica S.A. C/Avila, s/n 28804 Alcalá de Henares, Spain Ph. +34 91 885 55 00 Fax +34 91 885 55 01 TROCELLEN France Bureau de vente 2 rue de Comméres, Immeuble les...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.