Manufacturer and General Information

This catalog is published by the Exterior Division Home Material Department in Japan, featuring aluminum exterior carport products. The main sales agencies are TOYO Boeki Co., Ltd. and Sankyo Tateyama, Inc. The catalog reference number is X.24.05-070.

Product Series Overview

The catalog presents a diverse range of carport series tailored to different lifestyles, architectural styles, and environmental conditions. Key series include:

• PJR Series: Versatile carports with cantilever design, reversed roof slope options, and multiple post heights (H23, H25, H28), available in single, mini, wide, and triple configurations.
• PJF Series: Simple flat roof design with refined aesthetics, offered in single and multi-car configurations with post heights H25 and H28.
• MLR Series: Modern flat design with standard and reverse incline roof options.
• LJF Series: Redesigned open roof structure combining beauty and strength, protecting from sun, wind, and rain; available in single, in-line connection, and wide beam triple types.
• VR/VRS and VD/VDS Series: Designed for higher wind and snow loads, with multiple post and connection configurations.
• RSC/RSZ Series: Front open design for clear view and easy parking access, with multiple connection types.
• SKC Series: Sophisticated flat carports emphasizing strength and design, with premium and standard types and side panel options.
• ATLD Series: Strong structural design enhancing quality living spaces.
• USN Series: Entrance/carport systems combining wood-laminate and aluminum roof frames for elegant entrance spaces.

Design and Functional Features

• Materials: Premium aluminum and polycarbonate ensure durability, low maintenance, and aesthetic appeal.
• Roof Options: Heat protection polycarbonate, black polycarbonate, aluminum panels, and laminated wood-finish types.
• Post Heights and Sizes: Multiple post heights (H23, H25, H28) and size variations accommodate diverse parking needs.
• Wind and Snow Resistance: Upgrade packages include additional roof supports, removable posts, snow endurance supports, and sleeves to enhance structural integrity in harsh weather.
• Installation and Maintenance: Features recessed anchor floor brackets, smart holding anchors, and various screw types for ease of installation and upkeep.
• Side Panels and Accessories: Options to protect from wind and snow; panels over 800mm require extra support posts and reinforcements.
• Design Variations: Cross-style carport-screen combinations, curved edges for weather protection, and cantilever designs for unobstructed access.

Color and Finish Options

Available colors include Sun Silver (SLC), Urban Gray (UC), Dark Bronze (BD), Black (KC), Bronze (BR), White (WH), and various tinted or frosted polycarbonate finishes such as brown tinted, blue tinted, frosted, smoke, and matt black.

Dimensions and Configurations

Detailed size specifications are provided in millimeters for depth, length, and height across series and models. Configurations range from single to wide and triple carports, with in-line, Y-connection, and M-connection setups.

Key Recommendations and Limitations

• Protect cushions are recommended to prevent damage between car doors and posts, with specific installation guidelines.
• Side panels taller than 800mm require additional support posts and panel supports for wind resistance.
• Some options are unavailable for the tallest posts (H28).
• Wind and snow upgrade packages are advised for regions with severe weather.

Additional Features

• Aluminum rain gutters and down-spouts for effective water management.
• Roof panel supports to reinforce panels against strong winds.
• Product videos referenced for enhanced understanding of features and installation.

Dimensions and Structural Specifications

Roof panel lengths range from approximately 2129 mm to 5872 mm, with heights including post heights around 245 mm and total heights up to 3555.5 mm. Side and rear post positions are specified relative to frames, distinguishing single and double side panel types.

Material Types and Finishes

Polycarbonate panels come in various tints and coatings (e.g., KC Black, UC Urban Gray, SI frosted, KP matt black, H/P AO blue smoke). Aluminum alloy panels feature baked-on polyester resin coatings for durability and heat protection.

Polycarbonate Roof Panel Performance

• Heat protection polycarbonate blocks 83% of heat rays and 100% of UV rays.
• Temperature under heat protection polycarbonate roof is 44.1℃ versus 65.8℃ under direct sun.
• Polycarbonate panels have impact resistance approximately 250 times stronger than glass, suitable for hail and cold climates.
• Tints affect visible light transmissivity and heat ray blocking, with options including brown tinted, blue tinted, frosted, matt black, and heat protection variants.

Design Features and Applications

Includes cantilever designs with deep projection, adjustable post positions (side or back), and small ports for EV chargers or bicycles. Terrace and patio covers are available in curved and flat types with adjustable or fixed posts and various bracket options.

Gate Systems and Accessories

Entry and tall gates support heights up to 2 m and widths up to 2.2 m (double gates). Handle options include touch, bar, lever, and keyless entry locks. Accordion gates feature caster wheels or non-caster designs for slope adaptability up to 5°, with maximum widths of 4.3 m (single) and 8.6 m (double).

Fence Panels and Installation

Fence panels are available up to 2936 mm in height with styles such as rounded lattice and wing lattice. Adjustable brackets allow flexible height installation and style combinations. Installation methods include upper single-panel, middle clearance, and bottom clearance setups.

Performance and Environmental Considerations

Materials and designs protect vehicles and outdoor spaces from heat, UV rays, and weather. Polycarbonate roofs reduce interior car temperatures, protect paint and interiors from fading, and withstand hail impacts. Aluminum panels provide additional solar heat protection.

Summary of Critical Parameters and Best Practices

• Use heat protection polycarbonate panels to maximize UV and heat ray blocking.
• Select panel tints based on desired light transmission and heat reduction.
• Consider adjustable post positions for installation flexibility.
• Choose appropriate gate handles and locks for security and convenience.
• Non-caster accordion gates facilitate installation on uneven surfaces.
• Install fence panels with adjustable brackets to accommodate height variations.

Overall, this catalog offers a comprehensive selection of aluminum carports and related exterior products designed for durability, aesthetic appeal, environmental resistance, and ease of installation and maintenance, suitable for a wide range of architectural and lifestyle needs.