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TENSAFORM PREQUALIFICATION

TENSAFORM PREQUALIFICATION
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TENSAFORM PREQUALIFICATION

Product catalog summary
Company Overview
Tensaform Membrane Structures specializes in tensile membrane structures, providing comprehensive solutions from design to application. The company is known for its efficient team and advanced technological infrastructure, with a production capacity of 300,000 m2. Tensaform has executed projects in 16 countries, significantly contributing to Turkey's economy through exports.
Product Offerings
Tensaform's product range includes PVC & PTFE shades, textile mesh facade systems, modular systems, ETFE systems, tensile systems, and rental aluminum modular systems. These products are suitable for applications in stadiums, malls, and events.
Services Provided
The company offers a full suite of services including project consulting, design, fabrication, assembly, and maintenance. Their Tekirdağ/Malkara factory is equipped with advanced machinery, supporting significant production capacities for PVC, PTFE, and ETFE materials.
Production Capacity
The annual production capacity is 300,000 m2 for PVC, 150,000 m2 for PTFE, and 100,000 m2 for ETFE. The factory employs specialized machines and skilled personnel to ensure high-quality production.
Quality Control
Tensaform follows strict quality control protocols, including material inspection and third-party testing, ensuring compliance with international standards and maintaining detailed quality assurance documentation.
Strategic Location
Located strategically between Europe and Asia, Tensaform benefits from efficient transportation times to various countries, enhancing its global reach.
Production Processes
The production processes for PTFE and PVC include cutting, welding, and quality inspection, with meticulous documentation to ensure product integrity and quality.
Fabric Inspection and Cutting
During cutting, fabric undergoes visual inspection against the supplier's certificate for faults. Defects are documented and photographed. The cutting process uses CAD files with project-specific information. Waste material is documented and stored.
Fabric Assembly
Assembly of PVC and ETFE fabrics requires careful handling. Essential documents include general plans and fabrication drawings. Welding uses FEP welding film with precise machine settings, and seams are checked post-welding.
Packing Process
Membranes are packed following specific instructions, including folding plans and quality documents, ensuring correct packing for transport.
Organizational Structure
The organizational structure details roles and responsibilities across departments such as project, marketing, manufacturing, quality control, and assembly.
Site Organization and Workforce Management
Efficient site organization involves maintaining a clean stockyard and proper documentation of tools and materials. Workers are organized into teams with designated leaders, and daily briefings ensure smooth operations.
Installation Method Statement
The installation process includes steps like safety line installation, material lifting, fall protection net installation, and membrane securing. The process is planned for safety and efficiency.
Method Statement Details
1. Safety lines installed by rope access workers.
2. Materials lifted and secured.
3. Fall protection net installed.
4. Membrane liner spread and connected.
5. Membrane lifted and spread.
6. Pulling plates and arch crawler installed.
7. Wind securing with webbing belts.
8. Membrane pulled over arches.
9. Extrusion and screw connectors installed.
10. Liner dismantled for next installation.
11. Corners installed and membrane tensioned.
12. Perimeter tensioned with hooks and belts.
13. Final tensioning with screw connectors.
14. Final checks and sign-off.
15. Membrane flap welded.
16. Safety lines dismantled.
17. Final welding quality check.
18. Axis closure with barricade tape.
Project Information
Details of projects including location, fabric type, project size, and completion date. Notable projects include Trabzon City Stadium, Turkmenistan Olympics Stadium, and Medina King Abdulaziz Airport.
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Catalog excerpts

TENSAFORM PREQUALIFICATION-2

ABOUT US Tensaform Membrane Structures operates in the field of “Tensile membrane structures and constructions” one of the most creative applications of today’s archtitectural approaches. The most important distinction, making Tensaform Membrane Structures the preferred brand in architectural membrane, is its turnkey solution approach from design to application. Enriching this approach with the experience obtained during applications as well as the academic studies, Tensaform achieves many successful domestic and foreign projects. Rapid, professional and creative team, technologic infrastructure...

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TENSAFORM PREQUALIFICATION-3

The most important difference that Tensaform is preferred for architectural membranes is the turnkey solution approach that extends from design to application. Tensaform has enriched this approach with academic work as much as the experience gained during its implementation, and has successfully accomplished many successful projects in 16 different countries at home and abroad. GEORGIA GREECE RUSSIA BULGARIA FRANCE TURKEY TURKMENISTAN AZERBAIJAN SAUDI ARABIA IRAQ GUINEA IRAN KAZAKHISTAN KUWAIT LIBYA EGYPT PAPUA NEW GUINEA ROMANIA UKRAINE AUSTRALIA

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TENSAFORM PREQUALIFICATION-4

I OUR PRODUCTS The most important factor that makes Tensaform preferred in textile architecture and membrane shell structures is its turnkey approach from design to implementation. It has earned its place among the biggest companies of its industry not only in Turkey but also around the world in terms of project consulting, planning, manufacturing, assembly, service and maintenance for PCT, PTFE, ETFE membrane structures and steel and aluminum structures thanks to its rapid, creative and professional teams, its advanced machinery that meets today's needs, and a production capacity of 300.000...

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TENSAFORM PREQUALIFICATION-5

# 1 Project Consulting Designing 3d setup modeling, draft project analysis, detail development, mock up preparing, material selection, technical specifications preparing, process and assembly methodology, creating a budget are our services given by our expert team. % 2 Project Design We believe that creation dreams of architects, spatial designers and investors should never be prevented by any means. We are trying to assist our customers in how they can make their wishes come true, rather than telling them what not to do. We are trying to provide the most ideal concept solution by collaborating...

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TENSAFORM PREQUALIFICATION-6

MEMBRANE FABRICATION As Tensaform, our main purpose is to build environmentfriendly, longlasting and aesthetic membrane structures. In this rapidly emerging sector, we apply the state-ofart production methods with a creative approach in the production of textile membrane structures. In 2013 year to increase the manufacturing capacity of teflon covered fibre glass weaved (PTFE) membrane and PVC covered polyester yarn weaved membrane and to give a better service to our customers by modernizing the machinery; our new factory is pressed into service which is in Malkara organized industrial site that...

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TENSAFORM PREQUALIFICATION-8

FACTORY PRODUCTION PRODUCTION CAPACITY PTFE 150.000 m2 / year PVC 300.000 m2 / year ETFE 100.000 m2 / year Production Chief Technicians Employees Quality Control ETFE MACHINE PARK Etfe Adhesion Machine : 4 Pieces Fostrom 22 m Table Length : 1 Pieces Uhf Machine 3 m Table Length : 24 m Table Length 3 m Width Gerber : 1Pieces PVC PRODUCTION NUMBER OF EMPLOYEES Production Chief Technicians Employees Quality Control PVC MACHINE PARK Hf Machine Hf Machine Cutting Machine Wick Weiding Machine Ferrari Grinding Machine: 1 Pieces Digital WeldingMachine : 9 Pieces Sewing Machine : 3 Pieces

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TENSAFORM PREQUALIFICATION-9

PTFE PRODUCTION NUMBER OF EMPLOYEES PTFE MACHINE PARK Production Chief 01 Big Iron Small Iron Hot Cutter Controller Big Press Small Press Special Iron Cutting Machine : 22 Pieces : 21 Pieces : 15 Pieces : 23 Pieces : 8 Pieces : 2 Pieces : 1 Pieces : 22 m Table Lenght 5 m width

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TENSAFORM PREQUALIFICATION-10

I LOCATION Tensaform is in a central position because of that it is located betwen europe and asia.The transportation times on the basis of some countries are added on the below: U.A.E. Italy France Germany Spain Russia Georgia Ukraine Libya Lebonan Egypt Algeria Bahrain Qatar Yemen Kuwait Iraq 28 Days 6 Days 9 Days 12 Days 7 Days 22 Days 4 Days 3 Days 10 Days 5 Days 5 Days 8 Days 23 Days 25 Days 20 Days 20 Days 23 Days

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TENSAFORM PREQUALIFICATION-12

PTFE PRODUCTION PROCESS

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TENSAFORM PREQUALIFICATION-13

Cutting Samples for Biax tests Material Delivery Biaxial Tests Interim Storage Determining Compensation L,ight Table Productions of templates or Cad- Files Reject Material back to manufacturer Folding, packing and shipment Storage of approved Material Cutting of panels and details Each cut panel /Field will be stored separate until welding. Material sorted in tack weld area Tack welding Final Inspection Cutting new panel, replace and reweld Welding of all main seams and details. Repeat Welding Tack - welded panels to final welding. Welding test peeltest

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TENSAFORM PREQUALIFICATION-14

01 Quality assessment supplied by the manufacturer Generally the following quality and inspection certificates are available by the fabric supplier: • Raw material - Certificate of conformity 3.1.B EN 10204 •Coated fabric - Certificate of conformity 3.1.B EN 10204 • Inspection certificates as a result of material inspection The following information is requested: • Closeness of yarn (DIN 53830) • Picks (DIN 53853) • Weave (DIN 61101) • Grey cloth weight (DIN 53854) • Character of coating • Total weight of coated cloth (DIN EN ISO 2286-2) • Breaking strength (DIN 53354) • Tear resistance (DIN...

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TENSAFORM PREQUALIFICATION-15

04 Cutting of the fabric The file name of the CAD file for the cutter as well as for the templates shows the following information: • Project number • Type of fabric • Membrane number • Segment number • Compensation values • Date • Manufacturer Cutting can also be executed on the basis of a cutting order. It must be secured that according to the cutting file / template set, the suitable fabric is used. When using the cutting machine it has to be paid attention that the fabric is absolutely plane and that no marked defects are within the cutting area. The cutting machines must write all information...

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All Tensaform catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.