Rustikotta Technical Catalogue 2023 - Structured Summary

1. Overview

This catalogue details two Rustikotta cladding systems: Rustikotta Prime and Rustikotta Classic. Both systems utilize modular tile components combined with metal profiles and brackets to create durable and visually appealing exterior facades.

2. System Components and Materials

• Tiles: RK Prime and RK Classic tiles serve as the primary cladding elements for their respective systems.
• Profiles: Vertical T profiles (40x50x3 mm), horizontal omega profiles, and horizontal starter profiles form the structural framework.
• Brackets: Sustaining, retaining, and additional support brackets provide mechanical stability.
• Fasteners: Stainless steel self-drilling screws (5.5x25 mm uncoated) for main fixings; countersunk stainless steel screws (4.2x25 mm) in various colors for visible fixings to ensure aesthetic integration.
• Additional Elements: Aluminium frames, protection mesh to prevent debris ingress, insulation materials for thermal/acoustic performance, metallic sills, copings, jambs, termination angles, and elastic joints for movement accommodation.

3. Installation Details and Procedures

The catalogue provides comprehensive exploded views and component lists for multiple installation scenarios, including:

• General Assembly: Shows the relationship between brackets, profiles, screws, and tiles.
• Corner Detail: Ensures structural integrity and aesthetic continuity at corners.
• Termination Detail: Details horizontal starter profiles, insulation placement, and bracket positioning for clean system terminations.
• Over Window Detail: Integration of aluminium frames, protection mesh, and insulation above window openings.
• Metallic Sill Detail: Installation of metallic sills with supporting brackets and profiles to ensure water drainage and protection.
• Metallic Coping Detail: Top edge finishing with metallic coping and insulation.
• Side Termination Detail: Side edge finishing using termination angles and elastic joints to accommodate movement and seal edges.
• Metallic Jamb Detail: Vertical edge finishing with metallic jambs, brackets, and profiles.

4. Key Specifications and Parameters

• Profiles: Vertical T profiles fixed at 40x50x3 mm.
• Screws: Stainless steel self-drilling screws 5.5x25 mm (uncoated) for main fixings; countersunk 4.2x25 mm screws in various colors for visible fixings.
• Materials: Emphasis on corrosion-resistant stainless steel fasteners and aluminium structural components.
• Insulation: Incorporated in termination, over window, coping, and jamb details to improve thermal performance.

5. Best Practices and Recommendations

• Use protection mesh behind tiles to prevent debris ingress and enhance durability.
• Consistently use stainless steel fasteners to avoid corrosion and ensure longevity.
• Employ color-matched countersunk screws for aesthetic integration.
• Ensure proper insulation placement in all termination and window details to maintain thermal efficiency.
• Use elastic joints at side terminations to accommodate thermal expansion and prevent water ingress.

6. Visual Aids and Diagrams

The catalogue includes multiple perspective drawings and exploded views illustrating component assembly sequences and spatial relationships. Each detail is numbered and cross-referenced with component lists in English and Spanish for clarity.

7. Differences Between Rustikotta Prime and Classic

Both systems share similar installation components and procedures. The primary difference is the tile type used: RK Prime tile for Rustikotta Prime and RK Classic tile for Rustikotta Classic. Structural and fastening principles remain consistent.

8. Limitations and Considerations

• The catalogue does not provide load capacities or detailed structural calculations; installers must verify compliance with local building codes.
• Corrosion resistance of fasteners depends on correct material selection and environmental conditions.
• Installation requires precise alignment of profiles and brackets to ensure system integrity and aesthetics.

Rustikotta Classic System - Component Overview and Installation Details

1. Components and Materials

• RK Classic Tile: Primary cladding element.
• Stainless Steel Self-Drilling Screws 5.5x25 mm (Uncoated): For secure fastening.
• Countersunk Stainless Steel Self-Drilling Screws 4.2x25 mm (Colored): For aesthetic visible fixings.
• Horizontal Omega Profile: Structural horizontal support.
• Vertical T Profile 40x50x3 mm: Vertical structural support and alignment.
• Retaining/Sustaining Brackets: Mechanical support and retention.
• Protection Mesh: Prevents debris or pest ingress.
• Aluminium Frame: Structural framing element.
• Metallic Coping: Metal finishing for top edges or terminations.
• Insulation: Thermal/acoustic layer integrated within the system.
• Termination Angle: For clean and secure edge terminations.
• Elastic Joint: Allows flexibility and movement at joints.
• Additional Brackets: Provide structural stability.

2. System Details and Assembly Procedures

Metallic Sill Detail

RK Classic tiles are fixed with stainless steel self-drilling screws (5.5x25 mm uncoated and 4.2x25 mm countersunk colored) onto horizontal omega and vertical T profiles. Sustaining brackets and protection mesh provide support and protection. Aluminium frames complete the sill assembly.

Metallic Coping Detail

Includes RK Classic tile, horizontal omega profile, retaining brackets, vertical T profiles, protection mesh, and metallic coping. Fastened with stainless steel screws. Insulation is incorporated behind the assembly for thermal performance.

Side Termination Detail

Side edges use RK Classic tiles fixed to horizontal omega and vertical T profiles, supported by brackets. Insulation and termination angles ensure clean finishes. Elastic joints accommodate movement and prevent cracking. Stainless steel screws secure components.

Metallic Jamb Detail

RK Classic tiles mounted on profiles with sustaining brackets. Metallic jambs provide edge protection. Fastened with stainless steel screws and supported by additional brackets. Insulation is integrated.

3. Key Specifications and Best Practices

• Use stainless steel self-drilling screws for corrosion resistance and durability.
• Different screw types and sizes specified for structural and aesthetic purposes.
• Profiles form the main structural framework.
• Brackets are critical for mechanical support and stability.
• Protection mesh recommended to prevent debris or pest ingress.
• Insulation enhances thermal and acoustic performance.
• Elastic joints essential at terminations to accommodate movement and prevent damage.
• Metallic coping and jambs provide clean, durable edge finishes.

4. Summary

The Rustikotta Classic system is a modular cladding solution using RK Classic tiles mounted on horizontal omega and vertical T profiles, secured with stainless steel self-drilling screws. It incorporates brackets for support, protection mesh, insulation, and metal finishing elements such as coping and jambs. Following specified components and fastening methods ensures structural integrity, durability, and aesthetic quality.