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Care and Maintenance - 2016

Care and Maintenance - 2016
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Care and Maintenance - 2016

Product catalog summary
Warranty Overview
Wausau Tile, Inc. provides a limited warranty for its products. Precast concrete products are covered for two years against defects in workmanship and materials, excluding damages from improper base settling, impact, vandalism, or natural disasters. Plastic products have a one-year warranty, while metal products have a five-year warranty for under-support defects. No warranty is offered for Corian®/Hardwood products used outdoors. The warranty is void if products are not maintained as directed or if invoices remain unpaid.
Care & Maintenance Guidelines
Precast Concrete: Annual maintenance includes power sweeping and pressure washing. Stains should be removed with neutral cleaners, and aggressive cleaners used cautiously. Damaged pieces can be patched with kits from Wausau Tile. Sealing or re-staining is recommended post-cleaning. Use de-icing salts sparingly, preferring calcium magnesium acetate and calcium chloride.
Plastic and Metal: Clean plastic products with mild detergent and water, optionally using UV-stabilized protectants. Metal products should be cleaned with soap and water, using touch-up paint for scratches. Avoid abrasive cleaners.
Corian® and Lumber: Clean Corian® surfaces with soapy water or ammonia-based cleaners. Clean lumber annually with wood cleaners, applying protectants to maintain color. Rejuvenate faded hardwood with sanding or pressure washing.
Installation Suggestions for Precast Concrete
Installation involves substrate inspection, tread layout, and setting using thinset, mortar, or tab set applications. Caulking and final cleaning with a pH-balanced soap are required, followed by sealing.
Precast Concrete Specification – Section 3400
This section details the types of precast concrete work, including stairs, caps, copings, and wall panels. It references ASTM standards and PCI certification requirements. Submittals include shop drawings, samples, and performance requirements. Quality assurance requires compliance with PCI standards and a minimum of five years of experience for manufacturers and contractors.
Product and Execution Details
Products: Portland Cement must comply with ASTM C-150, and aggregates must meet ASTM C-33 specifications. Pigments should be inorganic and resistant to alkalinity. Reinforcement should conform to ACI and manufacturer's design, using deformed rods or wire. Sealants should be polyurethane or acrylic, with colors selected by the architect. A colorless, pure acrylic water-repellent sealer is required to maintain the natural look of the concrete.
Execution: Inspect areas for precast concrete for defects and deviations before beginning work. Installation should follow shop drawings accurately, with precise alignment and joints filled with approved caulk. Protect finished work until final inspection. Ensure uniformity in matrix and aggregate, and seal all products with an approved sealer.
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Catalog excerpts

Care and Maintenance - 2016-1

Wausau Tile, Inc. Site Furnishings & Precast Concrete Warranty, Care & Maintenance, Precast Concrete Installation and Specification Warranty: Precast Concrete Care & Maintenance: Plastic / Metal Care & Maintenance: Corian® / Hardwood Care & Maintenance: Precast Concrete Installation Suggestions: Precast Concrete Specification – Section 3400:

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Care and Maintenance - 2016-2

Precast Concrete & Site Furnishings Limited Warranty Precast Concrete Products: For a period of two (2) years when the customer has received their product, Wausau Tile, Inc. warrants its concrete products against defects in workmanship and materials per industry standards. This warranty does not cover the above products for cracking and faulting caused by settling due to an improper base; nor does it cover damage caused by impact, vandalism or natural disaster. Plastic Products: For a period of one (1) year when the customer has received their product, Wausau Tile, Inc. warrants its plastic products...

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Care and Maintenance - 2016-3

Concrete Site Furnishings and Precast Concrete Care & Maintenance Procedures Wausau Tile’s concrete site furnishings and precast concrete items can be easily maintained to preserve the attractive appearance and extend the life of the product. If you have any further questions regarding maintenance or any other subject, please contact us at 800-388- 8728. When using these procedures, please follow the product manufacturer’s instructions regarding the use of any equipment or cleaning materials described here. Annual Maintenance Power sweep, then pressure wash total precast surface. Spot clean any...

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Care and Maintenance - 2016-4

Weather Maintenance of Concrete Please be sure to use plastic, rubber or nylon tip equipment; this will help prevent scratches on the concrete. De-icing salts can damage concrete, causing them to scale or break up. These chemicals should be used sparingly and with caution on our concrete products. No salt-based products should be used. Calcium magnesium acetate and calcium chloride cause the least damage to concrete. De-icers should be used only when necessary to help loosen snow and ice, and make removal easier. Never over-apply de-icing products, and remove slush before it has the opportunity...

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Care and Maintenance - 2016-5

Plastic and Metal Site Furnishings Care & Maintenance Procedures Wausau Tile’s plastic and metal site furnishing items can be easily maintained to preserve the attractive appearance and extend the life of the product. If you have any further questions regarding maintenance or any other subject, please contact us at 800-388-8728. When using these procedures, please follow the product manufacturer’s instructions regarding the use of any equipment or cleaning materials described here. Annual Maintenance – Plastic Products Clean as needed with a mild detergent and water. These products may be treated...

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Care and Maintenance - 2016-6

Corian® and Lumber Care & Maintenance Procedures Wausau Tile’s Corian® and Lumber site furnishing items can be easily maintained to preserve the attractive appearance and extend the life of the product. If you have any further questions regarding maintenance or any other subject, please contact us at 800-388-8728. When using these procedures, please follow the product manufacturer’s instructions regarding the use of any equipment or cleaning materials described here. Corian® Annual Maintenance Soapy water, ammonia-based cleaners or commercially available solid surface cleaners will remove most...

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Care and Maintenance - 2016-7

The surface of all hardwoods will fade naturally overtime due to UV. Once the hardwood has faded, it can be rejuvenated. Below are a few examples of ways to rejuvenate your hardwood. Use an orbital sander with 120 grit sandpaper or use a pressure-washer with less than 3,000 psi, 12” to 16” from the surface and a fan-tipped nozzle. Messmer’s Contact Info: 1-800-731-3669 www.messmers.com Penofin Contact Info: 1-800-736-6346 www.penofin.

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Care and Maintenance - 2016-8

GUIDELINES FOR PRECAST CONCRETE TREAD INSTALLATION – 5/28/2015 1. SUBSTRATE INSPECTION A. Surface inspection for cracking and defects. B. Dimension verification of architectural, shop drawings and substrate. C. Any corrections to substrate are to be completed before installation. 2. PRECAST TREAD LAYOUT A. Finish heights at all floors and landings to be established. B. Divide number of risers into the floor to landing height and determine the exact riser height. C. Establish exact tread width. D. Layout and mark all finished nosing locations on walls or stringers of stairway. E. Check precast...

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Care and Maintenance - 2016-9

SECTION 3400 Precast Concrete Amenities Part 1 - General 1.1 SUMMARY A. Types of precast concrete work include: 1. Precast Concrete Stairs 2. Precast Concrete Caps 3. Precast Concrete Copings 4. Precast Concrete Wall Panels 5. Precast Concrete Base 6. Precast Concrete B. Setting material, grouts, sealants and caulks. C. Installation of precast concrete stairs, caps, copings, etc. D. Related work not specified under this section. 1. Installation of steel units to receive precast concrete. 2. Installation of concrete substrate to receive precast concrete. 1.2 REFERENCES A. American Society for...

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Care and Maintenance - 2016-10

1. Suppliers shall furnish certification attesting that materials meet specification requirements. 1.4 QUALITY ASSURANCE A. PCI Standards: Produced by a PCI Certified Plant according to all PCI provisions and recommendations. B. Precast manufacturing plant shell be certified, category AT – Architectural Trim, by the Precast Concrete Institute (PCI) at the time of bidding. C. Manufacturer's Instructions: In addition to specified requirements, comply with precast concrete manufacturer's instructions and recommendations for substrate preparation, material storage, mixing and application, finishing...

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Care and Maintenance - 2016-11

2. Reinforce precast with deformed rods or wire, or both, as recommended by precast concrete manufacturer. E. Caulks and Sealants 1. Polyurethane or acrylic sealant 2. Color to be selected by architect from standard color pallet. F. Sealer: Colorless, pure acrylic water-repellent penetrating sealer. Sealer to maintain natural look of concrete surface with no glaze or gloss, darkening or color change. 2.3 MANUFACTURED UNITS A. Sizing Tolerances 1. All units to conform to shop drawings, with a 1/8" tolerance in dimension. B. Precast Surfaces and Edges 1. All exposed edges to have minimum 1/8" chamfer...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.