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RQT technical guide - High strength quenched and tempered structural steel.

RQT technical guide - High strength quenched and tempered structural steel.
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RQT technical guide - High strength quenched and tempered structural steel.

Product catalog summary
Overview of RQT and Tata Steel
Tata Steel is a prominent steel manufacturer in Europe, catering to sectors such as aerospace, automotive, and construction. The RQT steel range is engineered for high strength and toughness, ideal for challenging applications like mining and construction.
RQT Specifications
The RQT series comprises grades 501, 601, 701, and 901, each with distinct chemical compositions and mechanical properties. These steels comply with EN ISO standards, noted for their weldability and structural integrity.
Dimensions and Availability
RQT steels are offered in various thicknesses and widths, with detailed tables available for plate sizes and maximum lengths.
Fabrication Guidelines
RQT steels can be cold sheared, flame cut, and cold bent. Hot forming is discouraged, and stress relief must be managed to preserve mechanical properties. Guidelines for machining and welding are provided to ensure optimal performance.
Welding Guidelines
RQT steels exhibit excellent weldability, with recommendations for joint design and preheat temperatures to prevent hydrogen cracking. Emphasis is placed on controlling heat input and cooling rates to maintain strength and toughness in the heat-affected zone.
Welding Consumables and Preheating
Guidance is provided on welding consumables and preheating requirements per EN1011-2 standards. Preheating should be based on the highest Carbon Equivalent Value (CEV) when consumables have a higher CEV than the parent plate. Considerations for combined thickness and greatest CEV are advised for welds between different thicknesses or grades.
Welding Procedure and Consumable Selection
Approval tests for welding procedures are necessary to ensure mechanical properties. It is recommended to use consumables that match or slightly overmatch the parent steel's strength. Undermatched weld metal can enhance toughness and resistance to hydrogen cracking, especially in butt welds.
Hydrogen Cracking Prevention
RQT steels are prone to hydrogen cracking, which can be mitigated by controlling cooling rates, employing low hydrogen welding techniques, and preheating. Methods to reduce hydrogen sources include cleaning the weld area and using low hydrogen practices.
Arc Energy and Heat Input Calculation
Arc Energy (AE) is calculated using the formula: AE = (V x A x 60) / (s x 1000), where V is voltage, A is current, and s is welding speed. Heat Input (HI) is derived from AE multiplied by a thermal efficiency factor (k), which varies by welding process.
Preheat Requirements
Preheat should extend 75mm on either side of the weld centerline, as per EN1011-2. The calculation for combined thickness differs for fillet and butt welds.
Further Information
For additional inquiries, contact Tata Steel's Technical Advisory Service.
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Catalog excerpts

RQT technical guide - High strength quenched and tempered structural steel.-1

TATA STEEL TATA RQT® technical guide High strength quenched and tempered structural steel.

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RQT technical guide - High strength quenched and tempered structural steel.-2

Contents 3 About RQT 3 Tata Steel 4 RQT data 5 RQT 501 dimensions 6 RQT 601 and RQT 701 dimensions 7 RQT 901 dimensions 8 Fabrication guide 9-11 Welding guide

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RQT technical guide - High strength quenched and tempered structural steel.-3

RQT® High strength quenched and tempered structural steel. The RQT range of steels have been developed for applications where high strength and outstanding toughness are necessary, such as mining and quarrying, process industry, material handling, construction and earthmoving. This technical guide provides data for our range of RQT steels. This guide provides all the essential operating parameters for the use of RQT steel in the manufacturing process. Tata Steel works in partnership with customers, tailoring products and services to suit their applications, delivering value improvement through...

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RQT technical guide - High strength quenched and tempered structural steel.-4

RQT® Tata Steel offer a range of RQT grades designed for high performance in service and ease of fabrication. Close control of chemistry ensures RQT steels are readily weldable in accordance with the guidelines in this brochure. Table 1. Chemical analysis Table 2. Carbon equivalent Testing in accordance with EN ISO 6892, EN ISO 148-1 and EN ISO 6506. Table 3. Mechanical properties Thickness (mm) Min. yield Tensile strength strength (MPa) (MPa) Min. elongation on 50mm gauge length (%) Min. average impact energy* (J at -40°C) Min. individual impact energy* (J at -40°C) Testing in accordance with...

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RQT technical guide - High strength quenched and tempered structural steel.-5

Size availability guide The information in this table must be read in conjunction with the explanatory notes at the bottom of page 7. Figures within the table are maximum lengths in metres.

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RQT technical guide - High strength quenched and tempered structural steel.-6

Size availability guide The information in this table must be read in conjunction with the explanatory notes at the bottom of the page 7. Figures within the table are maximum lengths in metres. 110 Please contact us with your requirements 120 Please contact us with your requirements 130 Please contact us with your requirements

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RQT technical guide - High strength quenched and tempered structural steel.-7

Size availability guide The information in this table must be read in conjunction with the explanatory notes at the bottom of this page. Figures within the table are maximum lengths in metres. Notes on size tables There will be occasions when sizes and grades may be manufactured which are not shown in the individual grade tables. As a guide to the available plate sizes for an intermediate gauge (e.g. 18mm), please use the nearest gauge shown in the individual grade tables (i.e. 20mm). Plate widths up to 3200mm wide are available on request. Please contact us with your specific requirements. •...

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RQT technical guide - High strength quenched and tempered structural steel.-8

RQT 501 can be cold sheared. The maximum gauge that can be handled will depend on the power available in the shear unit and the shear blade material. For smaller shears the maximum thickness should be reduced dependant on the grade.Table 4 lists the reduction in thickness required compared to S355JR grade material. Table 4: Shearing thickness reduction compared to S355JR material Flame cutting RQT steels can be cut satisfactorily using conventional oxy-fuel gas practices, without the need for preheat, provided cutting procedures are selected with consideration of the plate thickness and the CEV....

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RQT technical guide - High strength quenched and tempered structural steel.-9

WELDING GUIDE The Roller Quench and Tempered series of steels combine high yield and tensile strengths with good notch toughness, they have excellent weldability, and high integrity welded joints can be made in all of the RQT grades. The following are important factors when making welds in RQT steels. Joint Design Joint design and good workmanship are needed to take advantage of the high strength of Q&T steels and to optimize the serviceability of weldments made in them. Abrupt changes in cross section or stress raisers in regions of high stress are detrimental in very high strength steels. Stress...

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RQT technical guide - High strength quenched and tempered structural steel.-10

Hydrogen cracking. As with all higher strength steels, RQT steels can be susceptible to hydrogen cracking, also known as'cold cracking'and'delayed cracking'. The chart below shows that as carbon and carbon equivalent increases then the greater the possibility of cracking occurring. Carbon equivalent Cracking is unlikely but may occur with high hydrogen or high restraint. Cracking could occur. Prevention is based on controlling the cooling rate to stop HAZ hardness reaching a critical value.This could be achieved by judicious use of welding heat input and/or preheat Risk of cracking. Low hydrogen...

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RQT technical guide - High strength quenched and tempered structural steel.-11

Combined thickness for preheat Refer to preheat tables on pages 4 to 7 Fillet weld Combined thickness = t1 + t2 + t3 In accordance with EN1011-2, Preheat to extend 75mm either side of the weld centreline Butt weld Combined thickness = t1 + t2 In accordance with EN1011-2, Preheat to extend 75mm either side of the weld centreline Welding consumables Welding consumables for welding processes commonly used in fabrication are available with matching strengths for the RQT series of steel. Your consumable supplier will be able to recommend a suitable electrode.

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RQT technical guide - High strength quenched and tempered structural steel.-12

RQT is a registered trademark of Tata Steel. While care has been taken to ensure that the information contained in this brochure is accurate, neither Tata Steel Europe Limited nor its subsidiaries accept responsibility or liability for errors or information which is found to be misleading. Tata Steel PO Box 1 Brigg Road Scunthorpe North Lincolnshire DN16 1BP United Kingdom Further Information For any enquiries regarding product application, metallurgy or mechanical properties please contact our Technical Advisory Service +44 (0) 1724 402106 or email: [email protected] T +44 (0) 1724...

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