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Durox

Durox
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Durox

Product catalog summary
Overview: The Durox Product Guide offers detailed information on Durox blockwork solutions, emphasizing their versatility, lightweight nature, and superior thermal and acoustic properties, making them ideal for various construction applications.
Applications: Durox blocks are suitable for internal and external walls, floors, and foundations, particularly effective in cavity, solid, and separating walls for both loadbearing and non-loadbearing structures.
Benefits and Attributes: Durox blocks are easy to handle, cut, and finish, providing excellent acoustic and thermal performance. They help meet sustainability standards like the Code for Sustainable Homes and BREEAM, and their lightweight nature speeds up construction and reduces costs.
Product Specifications: The guide details various Durox blocks, including Supablocs, Foundation blocks, and Coursing bricks, each designed for specific applications with different compressive strengths and thermal properties.
Technical Performance: Durox blocks have low thermal conductivity, aiding compliance with thermal standards, meet sound insulation requirements, and contribute to environmental performance ratings. They are manufactured under strict quality controls and are CE marked.
Construction Economy: Using Durox blocks can lead to significant savings in mortar and construction time, with their lightweight nature allowing for efficient transportation and handling on-site.
Sustainability and Standards: Durox products comply with ISO 14001 and ISO 9001 standards, are BSI Kitemarked, and have a 'Very Good' rating to BES 6001, supporting sustainable construction practices.
Technical Tables: The guide includes tables on the technical properties of Durox blocks, such as compressive strength, thermal conductivity, fire resistance, and sound reduction values, providing essential data for architects and builders.
Conclusion: Durox blockwork solutions offer a versatile, efficient, and sustainable option for modern construction needs, with products tailored to meet specific structural and environmental requirements.
Specifications: Durox and Toplite products are suitable for constructing walls below ground, resistant to freeze/thaw conditions, and can be used in sulphate soil conditions. Specific block types like Durox Supabloc and Toplite Standard are recommended for internal and external walls.
Procedures: The document outlines the use of different block strengths based on building height and conditions, providing guidance on selecting block strength without structural design calculations for two and three-storey buildings.
Standards and Recommendations: References to Building Regulations Approved Documents for structural safety and thermal performance are provided, along with U-values for different wall constructions and advice on using specific insulation materials.
Thermal Performance: Guidance is provided on designing buildings to meet energy conservation requirements, with specific U-values for external walls and suggestions for using thermal laminates and insulation materials.
Construction Techniques: The Durox System allows for faster wall construction using thin joint mortar, with instructions for mixing and applying mortar, cutting blocks, and installing wall ties.
Tables and Data: Several tables provide data on block strengths, U-values for different wall constructions, and mortar consumption rates, essential for selecting the right materials and ensuring compliance with building standards.
Specifications: Durox Supablocs are available in various thicknesses, with coverage per pack varying with thickness. Each pack has a standard width of 1400mm, and the weight of the packs is consistent at 600 kg, except for specific configurations.
Procedures: All Durox blocks are double banded horizontally before being wrapped in polythene, with options for pallet supply.
Identification and Marking: Supablocs and other block types have specific codes for identification, with an ink jet block code providing production batch information.
Recommendations: Recommendations include using appropriate block types and thicknesses based on structural requirements and coverage needs.
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Catalog excerpts

Durox-1

To contact us: ››› Technical telephone number: 0870 242 1489 ››› Technical email address: [email protected] ››› Sales telephone number: 0845 606 2468 Salisbury House, 2a Tettenhall Road, Wolverhampton, West Midlands, WV1 4SA

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Durox-2

Blockwork solutions Durox is a modern construction material, whose versatility, light weight, thermal and acoustic properties make it the ideal solution for a wide variety of applications in all types of building. Blockwork solutions For more detailed product applications, please see pages 16-24 Walls – standard mortar Cavity inner leaves, solid external walls and internal walls Coursing bricks Separating walls Supabloc 4 Supabloc 7 Supabloc 8 Coursing bricks Higher strength loadbearing walls Supabloc 4 Supabloc 7 Supabloc 8 Coursing bricks Cavity inner leaves, solid external walls and internal...

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Durox-3

Blockwork solutions Blockwork solutions Durox can be used below ground in foundation walls, in suspended beam and block floors and in all types of internal and external walls. It provides many benefits for specifiers and contractors making it the natural choice where blockwork is specified. Note the paint stripe system of block identification is being superseded with ink jet codes, effective after September 2014. See the Block Identification section on page 30 for further details. 01 Easy to work Cutting, chasing and finishing are all straightforward and quick to achieve using standard tools. 02 Excellent...

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Durox-4

Blockwork solutions Durox Supablocs combine low unit weight with high thermal insulation and acoustic performance, in strengths of 3.6, 4.2, 7.3 and 8.7 N/mm2. Note the paint stripe system of block identification is being superseded with ink jet codes effective after September 2014. See the Block Identification section on page 30 for further details Loadbearing walls Table 2: Technical properties Supabloc Material thermal conductivity @ 3% moisture content Moisture movement (m/mm) shrinkage Typical product air tightness* (m3 (hr/m2) @ 50Pa) Mean compressive strength to BS EN 771-4 (N/mm2) 3 Working...

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Durox-5

Blockwork solutions Blockwork solutions Durox Foundation blocks are produced specifically for use below DPC in solid walls. Table 6: Technical properties Increased productivity Mean compressive strength to BS EN 771-4 (N/mm ) Thermal conductivity (W/mK) @ 3% moisture content One block for inner and outer leaf, no wall ties, faster construction times Excellent thermal performance Helps improve the U-value of ground floors Range of strengths Screed Fig 1: Durox Foundation blocks below DPC Foundation Unit weight (kg) Foundation 7 Unit weight (kg) The appropriate thickness of Durox Foundation should...

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Durox-6

Durox Coursing bricks used to avoid thermal bridging and minimise wastage. Durox Coursing slips for use with Floor blocks to reduce thermal bridging. Reduced thermal bridging Reduced thermal bridging Minimises thermal bridging maximises efficiency Minimises thermal bridging maximises efficiency Less wastage Less wastage Ideal for infilling over lintels and between floor joists Ideal for infill beneath Durox Floor blocks at the perimeter walls Coursing bricks are designed for use with the range of Durox blocks and should be used to avoid thermal bridging and minimise wastage. Coursing slips are specifically...

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Durox-7

Transverse load Durox Floor blocks used in ground floors to reduce the U-value and minimise wastage. The blocks have been tested spanning 530mm and 620mm to sustain a point load of 3.5KN transferred via a 100mm x 100mm steel plate. Thermal insulation The use of Durox Floor blocks may reduce the amount of ground floor insulation needed compared to the use of denser floor blocks. This will be further improved when used in combination with Durox Foundation blocks. For examples please visit www.tarmacbuildingproducts.co.uk Applications Durox Floor blocks are suitable for use in beam and block suspended...

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Durox-8

Durox System Durox System rapid build large format blockwork for use with thin joint mortar. Note the paint stripe system of block identification is being superseded with ink jet codes effective after September 2014. See the Block Identification section on page 30 for further details Productivity gains Large format, thin joint, rapid construction Table 12: Standard units and weights Block width (mm) System 500* coursing heights Available for separating walls Excellent thermal properties Achieves good U-values Loadbearing walls Manufactured in a range of strengths and coursing heights, System may...

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Durox-9

Aircrete applications TBP aircrete blocks are suitable for a wide range of applications. Separating walls The Building Regulations require separating walls to provide reasonable resistance to sound transmission. Guidance on suitable Durox and Toplite constructions capable of meeting the specified performance given in Approved Document E is shown on 18-21. This includes constructions that can be built to satisfy Robust Details E-WM-6, E-WM-10, E-WM-13, E-WM-15, E-WM-23 and E-WM-24. The use of Robust Details provides an alternative to pre-completion testing for demonstrating compliance with Part...

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Durox-10

Separating walls The Building Regulations require separating walls to provide reasonable resistance to sound transmission. New dwellings – Robust Details E-WM-6* (conventional mortar) 2 x 100mm Durox Supabloc 4, 7 or 8, or Toplite Standard or 7, minimum 75mm cavity, plasterboard (nominal 8kg/m2) on dabs on cement/sand render with scratch finish. E-WM-10* (thin joint mortar) 2 x 100mm Durox System 600 or 700 minimum 75mm cavity (using Ancon Staifix HRT4 or Clan PWT4 wall ties), plasterboard (nominal 8kg/m2) on dabs on cement/sand render with scratch finish. E-WM-13* (thin joint mortar) 2 x 100mm...

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Durox-11

Internal walls* Any grade of Durox or Toplite can be used for the construction of internal walls. Internal floors* Approved Document ‘E’ prescriptive solutions or TBP constructions which have been shown by testing to meet the regulations. For partitions in dwellings, these products can be used to provide good levels of airborne sound insulation as well as a suitable background for fixings and finishes. Approved Document E requires that internal floors in dwellings provide the minimum sound insulation of 40RwdB. Durox and Toplite Floor floors have been shown to exceed this standard. For commercial...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.