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Durox aircrete blocks

Durox aircrete blocks
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Durox aircrete blocks

Product catalog summary
Overview
Durox aircrete blocks are versatile, lightweight construction materials suitable for various applications, including foundation walls, floors, and both internal and external walls. They offer excellent technical performance, cost savings, and environmental benefits.
Technical Performance
Durox blocks feature low thermal conductivity, aiding compliance with thermal standards and sustainable home requirements. They meet sound insulation requirements and have compressive strengths ranging from 3.6 to 8.7 N/mm², suitable for most structural needs. They can be used with conventional or thin joint mortar construction.
Cost and Time Efficiency
The use of Durox blocks results in faster build times and lower construction costs due to fewer mortar joints and lighter weight, reducing transportation costs. Their thermal conductivity can reduce the need for additional cavity insulation.
Workability and Environmental Quality
Durox products are easy to handle, cut, and finish with various materials. They are manufactured under strict environmental and quality management systems, conforming to ISO 14001 and ISO 9001 standards. Durox blocks are recyclable and contain recycled materials.
Product Range
The Durox product line includes Supabloc, System, Foundation, Coursing bricks, Floor, and Coursing slips, each designed for specific applications such as cavity inner leaves, solid external walls, internal walls, and foundations.
Specifications and Applications
Durox Supablocs are recommended for general-purpose walling applications, offering high thermal insulation and acoustic performance. They are suitable for cavity and solid wall construction, minimizing the need for additional insulation. Durox System allows rapid construction with thin-layer mortar, suitable for housing and commercial projects.
Fire and Sound Insulation
Durox blocks provide excellent fire resistance, conforming to Class A1 fire rating. They also offer sound insulation, meeting performance standards for internal walls and floors.
Foundation Blocks
Durox foundation blocks are designed for use below DPC in solid walls, replacing traditional build methods. They contribute to energy efficiency and are suitable for various sulfate soil conditions.
Specifications
Durox products include coursing bricks, floor blocks, and coursing slips, each designed for specific applications in construction. The bricks and blocks come in various sizes and unit weights, with compressive strengths of 3.6 N/mm² and 7.3 N/mm². They are made from materials with a dry density of 460 kg/m³ to 680 kg/m³ and have thermal conductivity values ranging from 0.11 W/mK to 0.19 W/mK. All products are classified as Class A1 for fire reaction.
Applications
  • Coursing Bricks: Used for general coursing work, infilling small wall areas, and closing cavities to avoid thermal bridging and minimize wastage.
  • Floor Blocks: Suitable for suspended floors with precast concrete beams, providing sound and thermal insulation. They allow for reduced dead load and flexible beam spacing.
  • Coursing Slips: Used beneath floor blocks to eliminate thermal bridging and reduce wastage.
Technical Properties
  • Walls Below DPC: Durox products can be used in sulfate soil conditions and are resistant to freeze/thaw conditions.
  • Internal Walls: Provide sound insulation, fire resistance, and structural strength. They meet Building Regulation E2 requirements for sound insulation.
  • Separating Walls: Designed to meet sound transmission resistance requirements, with various construction methods available to comply with regulations.
Thermal Insulation
Durox blocks contribute to thermal insulation in construction, with specific U-values for exposed building elements. Compliance with Building Regulation Part L and the Code for Sustainable Homes is achievable with these products.
Guidance for Use
Durox blocks are suitable for constructing cavity and solid external walls, with specific recommendations for external finishes and insulation requirements.
Specifications and Standards
The document outlines the U-values required for various building elements when constructing extensions to existing dwellings, as per Approved Document L1B. These values are crucial for meeting energy efficiency standards and may need to be lower to comply with the Code for Sustainable Homes.
Elemental U-values
  • Walls: 0.30 W/m²K
  • Floor: 0.22 W/m²K
  • Roof insulation at ceiling level: 0.16 W/m²K
  • Roofs insulation at rafter level: 0.20 W/m²K
  • Roofs (flat): 0.25 W/m²K
  • Windows, roof windows & rooflights: 1.80 W/m²K
  • Doors with more than 50% glazed: 2.20 W/m²K
  • Other doors: 3.00 W/m²K
Insulation Materials
The document provides examples of U-values using different insulation materials like Kingspan TW50 and Durox Supabloc, highlighting the importance of selecting appropriate materials to achieve desired thermal resistance.
Code for Sustainable Homes
The Code identifies key categories of sustainable performance, with Durox products contributing to energy and CO2 reduction. Mandatory requirements include the Dwelling Emission Rate (Ene 1) and optional requirements like Building Fabric (Ene 2).
Environmental Impact of Materials
The document emphasizes the importance of selecting materials with low environmental impact, as rated by the BRE Green Guide 2008. Durox constructions can help achieve high ratings, contributing to the overall sustainability of the building.
Sound Insulation
The document discusses the importance of sound insulation in building design, with credits awarded for achieving higher standards than those specified in Building Regulations. It provides criteria for enhanced sound insulation and lists suitable Durox products.
Responsible Sourcing of Materials
Compliance with responsible sourcing criteria is based on a tiered system, with Durox products meeting Tier Levels 3 and 4. The document highlights the importance of using responsibly sourced materials in key building elements.
Specifications
The document outlines specifications for masonry construction using Durox blocks to meet the Code for Sustainable Homes. It includes details on wall types, cavity dimensions, and insulation materials such as Hemelite Standard and Saint Gobain Isover rD35 acoustic batt. The document specifies the use of Durox Supabloc and thin joint blockwork for enhanced sound insulation.
Procedures
Guidance is provided on handling Durox aircrete blocks, which are lightweight and suitable for single-person handling. Movement joints should be installed according to BS 5628-3, and mortar selection should consider durability and structural strength, with specific mixes recommended for work above and below ground level.
Standards and Recommendations
The document references several standards, including BS 5628-3 for movement joints and mortar selection, and BS EN 771-4 for block specifications. It advises against using stronger mortar mixes with aircrete products and recommends specific wall ties for separating walls.
Case Study
A case study of terraced 2-storey 3-bed housing designed to meet Code level 3 is presented. It includes specifications for wall, floor, and roof U-values, thermal bridging, airtightness, and heating systems. The use of solar panels and the absence of secondary heating are noted.
Environmental Impact and Compliance
Durox blocks contribute to Code compliance by achieving high Green Guide ratings and offering credits for responsible sourcing. They also provide enhanced sound insulation compared to standard requirements.
Additional Information
The document includes contact information for Tarmac Limited and details on other available building products, such as lightweight and dense aggregate blocks, screeds, and precast solutions.
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Catalog excerpts

Durox aircrete blocks-6

product selector 215mm 215mm l70mm Durox Coursing bricks Walls (standard mortar) Application Cavity inner leaves, solid external walls and internai walls Durox Supabloc Durox Supabloc 4 Durox Supabloc 7 Durox Supabloc 4 Durox Supabloc 7 Durox Supabloc 10 Separating walls Higher strength loadbearing walls Durox Coursing bricks Walls (thin joint mortar) Separating walls Durox System 600 Durox System 600 Higher strength loadbearing walls Durox System 700 Durox System 700 310mm 350mm 280mm or 300mm 620mm 280mm or 300mm 620mm Foundations 215mm 215mm 140mm Application Solid walls below DPC Durox Foundation...

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Durox aircrete blocks-7

Supabloc Supablocs combine low unit weight with high thermal insulation and acoustic performance, in strengths of 3.6, 4.2, 7.3 and 8.7 N/mm2. Durox Supabloc is recommended for general-purpose walling applications including inner leaves, solid external walls, internal partitions and walls below DPC. They are particularly suited for cavity and solid wall construction that require low U-values to be met. The use of Supabloc will minimise the amount of additional thermal insulation required, compared to the use of denser blocks. Durox Supabloc 4 is recommended for use in separating walls including...

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Durox aircrete blocks-25

Internai walls cont'd Elément number Summary rating Aircrete blockwork with thin joint mortar, plaster, paint 809180022 A Aircrete blockwork with thin joint mortar, plasterboard, paint 809180050 B Aircrete blockwork, painted finish only 809180037 A+ Aircrete blockwork, plasterboard, paint 809180003 B Ground floors The ratings for external walls are applicable to domestic building types using Durox Floor block. Element Summary rating number Chipboard (P5) decking on timber battens with insulation, 820140019 on grouted beam and aircrete block flooring A+ Plywood (temperate, EN 636-2) decking on...

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Responsible Sourcing of Materials (Basic Building Eléments) - Mat 2 This aspect is intended to encourage the specification of responsibly sourced materials for the basic building elements such as external walls and floors. Responsible sourcing was an issue originally attributed to imported timber and the consequences including social conditions that arise from illegal logging. Although the focus has long been on timber, the Code now requires all basic materials to be considered. Credits are awarded based on the use of materials in key building elements as shown. Material Credits for Basic Building...

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Durox constructions achieving enhanced sound insulation Separating walls - Cavity wall, 75mm (min) cavity unless noted Number of credits RD Wall Type Suitable Tarmac products 2 leaves minimum 100mm width Durox Supabloc 4 or 7, finished with render and gypsum-based board 2 leaves minimum 100mm width Durox thin joint, untied blockwork, finished with render and gypsum-based board Other Topblock constructions achieving enhanced sound insulation Separating walls, Cavity wall, 75mm (min) cavity unless noted Number of credits RD Wall Type Suitable Tarmac products 1 E-WM-2 2 leaves minimum width 100mm...

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Meeting the Code with Durox The use of masonry built construction to satisfy the Code for Sustainable Homes is now commonplace. There is no single approach to design that will suit all house types. Tarmac have collaborated with builders on a number of schemes, providing design input and product advice, in determining a solution to meet the required Code level. Meeting the energy efficiency targets (Code 3 is 25% above 2006 Part L Standards) is probably the most challenging aspect to comply with. There will be site and cost considérations to consider when arriving at the most économie spécification....

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design Safe handling Aircrete is an inherently lightweight material, which ensures that the majority of Durox aircrete blocks fall within the guidance (see Health and Safety Executive Construction Sheet 37) for single-person répétitive handling. Foundation blocks of 350mm x 310mm x 215mm size, as well as Foundation blocks with a 140mm bedding height are available which satisfy the nominal 20kg guidance for single-person handling. For guidance on the approximate weights of Durox blocks refer to the relevant product pages. Movement control Movement joints should be provided in accordance with BS...

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Durox aircrete blocks-32

National Sales Helpline Call us on: 0845 606 2468 Technical Helpline Call us on: 0870 2421489 Email: [email protected] Marketing and Literature Requests: Call us on: 08456 044 114 Other building products available from Tarmac include: Lightweight aggregate blocks Dense aggregate blocks Thin Joint System blocks Aircrete blocks Screeds Mortar Floors Stairs Precast solutions Bespoke Precast solutions service Specialist building products Bagged aggregates Tarmac Limited Millfields Road, Ettingshall, Wolverhampton WV4 6JP t: 08701 116 116 e: [email protected] www.tarmac.co.uk Tarmac...

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All Tarmac Building Products catalogs and technical brochures

  1. Topcrete

    15  Pages

  2. Hemelite

    15  Pages

  3. Durox

    17  Pages

  4. Toplite

    14  Pages

Archived catalogs

  1. Tarmac Building

    12  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.