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Deck: Assembly instructions

Deck: Assembly instructions
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Deck: Assembly instructions

Product catalog summary
Floor Condition
The installation of Tarimatec® requires a solid, hard, and rigid floor, such as concrete, to ensure proper fastening and water drainage. If the floor cannot support screws or is prone to water leaks, a closed structure using framing squares is necessary.
Batten Installation
Battens serve as the internal attachment structure and should be installed on a stable base. The standard batten is made from a special aluminum alloy for durability. Batten spacing should not exceed 350 mm in mild climates and 250 mm in tropical climates. Battens must be screwed to the floor using drive anchors and supported on rubber wedges for drainage.
Levelling and Spacing
For levelling, use Tarimatec® cuts or PVC wedges. For elevations above 150 mm, use Tarimatec® plots with a minimum spacing of 600 mm. A 3 mm gap between batten headers is required to accommodate thermal expansion.
Installation Considerations
Installation depends on floor conditions and slat design. Screws are used if the floor is rigid and leak-free. For non-supportive floors, a closed structure with concrete slabs is recommended. Battens should be connected using framing squares for stability.
Slat Length and Batten Design
The slat length influences batten installation design. Battens must be bent at installation ends for stability. Two battens are required where slat headers meet, with clips for fastening.
Tools and Drilling
Drill two holes in the batten for nail plugs, ensuring the upper hole is larger. Use a concrete drill bit for floor holes, ensuring a minimum depth of 35 mm.
Tarimatec® Installation
Before installation, acclimate the deck for 48 hours in a flat, shaded area. Ensure the batten installation is level with a slight inclination for drainage. Use startup clips or F profiles to begin installation, ensuring a 10 mm gap from walls.
Conclusion
Proper batten and slat installation ensures the durability and performance of Tarimatec®. Follow the guidelines for spacing, levelling, and fastening to achieve optimal results.
Specifications
Slats must be separated from headers by at least 5 mm for slats up to 2.5 m in length, increasing proportionally for longer slats. Misalignment of slat headers with battens must be avoided for proper installation.
Procedures
Follow the slat installation pattern, ensuring inner partition indentations are consistently positioned. In corners or challenging areas, Tarimatec® products can be trimmed to fit specific installation areas without losing properties. For corner mounting, use stainless steel screws to secure slats to battens, and level height differences with wedges or stoppers. Plan batten installation to use complete boards at the end, but often end slats will need trimming.
Finishing Options
Use finishing profiles or mouldings, such as the aluminium F profile or startup/finishing profile. Mouldings can be shaped using a heat gun and must have at least 5 mm space between headers to allow for expansion. The aluminium F profile can be used to start and finish installations, with screws spaced no more than 350 mm apart.
Installation Details
Drill holes in advance for moulding attachment, using specific drill bit sizes and spacing. Ensure a minimum 10 mm gap between moulding and floor for ventilation and drainage. If using the F profile, maintain a minimum 10 mm separation between deck header and F profile front partition.
Recommendations
Ensure good ventilation and water drainage under the installation for optimal deck performance. Use specific coloured moulding screws to accommodate expansions and contractions, preventing deformations.
Visual Aids
Images and diagrams illustrate installation steps, screw placements, and spacing requirements.
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Catalog excerpts

Deck: Assembly instructions-1

Assembly instructions These assembly instructions have been designed to enable the proper installation of Tarimatec®, to ensure that you can enjoy your product with complete durability and good performance guarantees. Following these instructions is necessary to ensure the good performance of your Tarimatec® installation. Read the instructions thoroughly before starting the installation. 1. Floor condition The floor where Tarimatec® will be installed must be solid and in good condition, preferably hard and rigid, it should not crumble (e.g. concrete), where the fastening batten can be screwed. The floor must ensure water drainage to keep the deck from flooding. If the risk of water leaks prevents the use of screws, or if the floor conditions do not allow for it, a closed structure must be built using the framing squares as detailed further along in this manual. 1. Swimming pool with concrete floor, example of floor suitable for screwing.

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Deck: Assembly instructions-2

2. Batten installation 2.1. Batten type Battens are the internal attachment structure of Tarimatec®. It should be noted that the battens framework should not be considered as a structural element in itself, and should always be installed on the ground, plots, concrete tiles or other type of main base or structure. These battens are manufactured with a special aluminium alloy, which offers excellent all-weather performance. The standard batten supplied in each installation is Batten A, limiting the use of Batten B only to specific installations that may require it. 2.2 Batten installation and...

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Deck: Assembly instructions-3

The battens must be screwed to the floor or support base using drive anchors of at least 6mm section, suitable for outdoor use. The standard available measurements offered by Tarimatec® are 6 x 60 mm and 8 x 100 mm. 5. 6x60 mm and 8x100 mm drive anchors This screw should be fitted to the inner side of the batten to ensure maximum ground penetration and the best possible anchorage. The battens should never be supported directly on the floor, but on rubber wedges or joints at least 10 mm high, to enable drainage of accumulated water. These wedges can be made out of Tarimatec® cuts. Tarimatec® can...

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Deck: Assembly instructions-4

If, as previously seen on images, levelling is required, the use of Tarimatec® cuts, PVC wedges, or other weather-resistant material, is recommended. For elevations above 150 mm, the use of Tarimatec® plots is recommended. The spacing between the plot centres must be at least 600 mm. The plots supplied by Tarimatec® have a clip or anchoring system that ensures the attachment of the batten to the plot. 9. Levelling with plots. Maximum spacing. 10. Batten-plot anchor clip. The plots used in the assembly, as is the case with the batten installed on wedges, must be fixed to the floor using penetrating...

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Deck: Assembly instructions-5

At this point, the next question to be asked is how should the batten installation be performed? This depends on several factors: • The floor where Tarimatec® is to be installed (can it be screwed on or not) • The length of the slats and the drawing that the slats design will create. As for the floor: • Screws must be used as long as the floor supports it (is rigid and does not crumble), as well as there is no danger of leaks or seepage into the lower enclosures. • In floors where screwing or gluing are not supported, as for example on soil or garden lawn floors, concrete slabs with a minimum...

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Deck: Assembly instructions-6

In terms of slat length; • The slat length will define the batten installation design or, to the contrary, the batten installation design will define the slat length. As shown in the drawing, the battens must be bent at the beginning and end of the installation. This point is very important to ensure the stability of Tarimatec® during the installation. There must always be two battens installed in all internal and external perimeter areas of the installation. 16. Batten structure for an intermediate header meeting point. Consider that two battens should be installed between Tarimatec® headers....

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Deck: Assembly instructions-7

As indicated above, the ends of the installation must have an intermediate batten, so that the spacing between the first and second batten is not higher than 150mm, and the spacing between the first and third batten is not higher than 350 mm. "Installation ends" must be understood as the installation perimeters where all the board headers end, be it in a wall, a swimming pool, etc. 20. Distance between battens in ends 21. Details of the slat installed in installation-end battens. As an example, and to clarify the concept of two battens in areas where deck headers meet, as well as the intermediate...

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Deck: Assembly instructions-8

In specific situations in which, due to the complexity of the design created by the deck joints, two battens cannot be placed in between headers, two clips must be used in one batten as it is shown in the pictures. 23. Batten installation for an invisible joint. 25. Assembled deck with invisible joint.

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Deck: Assembly instructions-9

Once the batten installation design has been defined, as well as how and what elements should be used to level it, and which drive anchor to used to fasten the installation to the floor, the question is: Which tool to use to drill the batten and the floor, and how to place the nail plug inside the inner batten wall? The following steps are the answer to that question: • 1º Drill two holes; one on the upper side and another one on the underside of the batten. The upper hole must have a larger diameter than the bottom hole, since the nail plug has to pass through it completely to be able to rest...

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Deck: Assembly instructions-10

Using an extra tool or a drive pin, hit the screw to drive it inside the floor, fastening the batten from its lower side. The screw head must not be damaged for it to be unscrewed easily if needed. 30. Section view of batten fixed with drive anchors to the floor and aluminium framing square perimeter battens. Framing squares will be installed on each side at every corner of the installation from the outermost battens of the batten installation panel. This will ensure the stability of the closed panel or structure. 31. View of the perimeter framing squares fixed to the longitudinal perimeter batten....

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