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SIP Energy

SIP Energy
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SIP Energy

Product catalog summary
Overview:
This document is an Agrément Certificate for SIP Energy Loadbearing Wall and Roof Panels, issued by the British Board of Agrément (BBA). It certifies the panels for use in domestic and non-domestic buildings up to three storeys high.
Certification Includes:
  • Compliance with Building Regulations
  • Technical specifications and assessments
  • Design considerations and installation guidance
  • Regular production surveillance and formal reviews
Key Factors Assessed:
  • Strength and Stability: Panels provide adequate strength and stiffness.
  • Thermal Performance: Panels meet U-value requirements.
  • Air Permeability: Effective sealing ensures adequate air barrier continuity.
  • Fire Resistance: Panels meet required fire resistance periods with adequate protection.
  • Sound Resistance: Panels provide satisfactory resistance to airborne sound.
  • Durability: Expected lifespan of at least 60 years if installation remains weathertight.
Building Regulations Compliance:
The document outlines compliance with various building regulations across the UK, including strength, fire resistance, moisture resistance, sound protection, and energy conservation.
Technical Specification:
  • Panels consist of an extruded polystyrene core bonded to oriented strand board (OSB/3) with timber inserts.
  • Dimensions range from 130 to 230 mm in thickness.
  • Ancillary items include timber plates, fasteners, and adhesives.
Manufacturing Process:
The manufacturing process involves cutting, forming, bonding, and quality control measures to ensure consistent product quality.
Additional Information:
The document also references NHBC Standards and provides guidance for compliance with Construction (Design and Management) Regulations.
Delivery and Site Handling:
  • Panels are delivered in horizontal stacks or vertically in steel frames and should be stored on flat ground, no more than eight panels high, supported by timber packing pieces.
  • Components like fixings and OSB splines should be stored in dry conditions, covered, and off the ground until use.
  • Panels can withstand normal site handling loads, but damaged panels should not be used.
Design Considerations:
  • SIP Energy Loadbearing Wall and Roof Panels are suitable for loadbearing inner leaf of external walls, internal partitions, separating walls, and pitched roofs in buildings up to three storeys high.
  • Structural calculations must be performed by qualified individuals, and production drawings should be done by the Certificate holder or approved designers.
  • Openings in panels must consider loadbearing capacity and structural stability.
  • Foundations must be approved by the Certificate holder’s technical staff.
Practicability of Installation:
  • Installation should be performed by trained and approved installers.
Strength and Stability:
  • Panels provide adequate strength and stiffness, considering long-term creep effects and internal finish cracking.
  • Maximum unfactored load for wall panels is 50 kN·m–1 when axially loaded.
  • Permissible transverse load values are provided for different panel thicknesses and span lengths.
  • Racking resistance and connection details must be evaluated for stability.
Thermal Performance:
  • Thermal performance must be evaluated according to national Building regulations.
  • Thermal transmittance (U value) calculations can be done using specified thermal conductivity values.
  • Junctions should be designed to limit heat loss.
Air Permeability:
  • Panels contribute to achieving required BER or DER, with attention to detailing and workmanship to ensure airtightness.
Condensation Risk:
  • Minimal risk of surface and interstitial condensation when used with appropriate vapour control layers.
Fire Behaviour:
  • Panels have specified fire resistance periods and are suitable for use in external and separating walls.
  • Fire resistance must be maintained at junctions, and cavity barriers should be included.
Proximity of Flues and Appliances:
  • Installation near flue pipes and heat-producing appliances must comply with national Building Regulations.
Resistance to Airborne Sound:
  • Separating walls are subject to pre-completion testing for sound resistance according to relevant Building Regulations.
Separating Wall Construction:
The document specifies the construction of separating walls using acoustic plasterboard and SIPS panels, emphasizing the importance of staggered joints and proper sealing to prevent sound transmission.
Weathertightness:
Guidelines are provided for constructing weathertight external walls, including the use of breather membranes and adherence to specific British Standards for masonry and roofing. The document stresses the importance of proper joint sealing and cavity widths.
Maintenance and Durability:
Regular checks on finishes are recommended to detect and repair damage. The panels are expected to last at least 60 years if installed correctly and kept weathertight.
Installation:
Detailed instructions are given for the erection of SIP panels, including foundation accuracy, panel positioning, and sealing methods. Specific procedures for ground-floor, upper-floor, and roof construction are outlined, with emphasis on using approved fixings and sealants.
Technical Investigations:
The document reports on various tests conducted, including bending, racking resistance, fire resistance, and sound insulation. The manufacturing process and quality control measures were also examined.
Conditions of Certification:
The certificate is valid only for the named product/system and within the UK. It must be read as a whole document and is subject to English law. The BBA outlines its responsibilities and limitations regarding the certificate's issuance and the product's use.
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Catalog excerpts

SIP Energy-1

APPROVAL INSPECTION TESTING CERTIFICATION SIP Energy Ltd Athenry Co Galway Ireland Tel: 00 353 91 874290 TECHNICAL APPROVALS FOR CONSTRUCTION Agrément Certificate e-mail: [email protected] website: www.sip-energy.com SIP ENERGY STRUCTURAL INSULATED PANEL SYSTEM SIP ENERGY LOADBEARING WALL AND ROOF PANELS This Agrément Certificate Product Sheet (1) relates to relates to the SIP Energy Loadbearing Wall and Roof Panels, structurally insulated panels for use above the damp-proof course in domestic and non-domestic applications up to three storeys high (maximum storey height of 3 metres) as the loadbearing inner leaf of an external cavity wall or as part of separating walls, internal loadbearing walls and pitched roofs. The panels can also be used as infill wall panels in multi-storey framed buildings subject to design and fire limitations. (1) Hereinafter referred to as ‘Certificate’. CERTIFICATION INCLUDES: • factors relating to compliance with Building Regulations where applicable • factors relating to additional non-regulatory information where applicable • independently verified technical specification • assessment criteria and technical investigations • design considerations • installation guidance • regular surveillance of production • formal three-yearly review. KEY FACTORS ASSESSED Strength and stability — the wall and roof panels will have adequate strength and stiffness when used in accordance with the provisions of this Certificate (see section 6). Thermal performance — walls and roofs constructed from the panels can achieve U values specified in the national Building Regulations (see section 7). Air permeability — dwellings incorporating the panels can achieve adequate air barrier continuity provided there is effective sealing around junctions, openings and penetrations (see section 8). Behaviour in relation to fire — with adequate protection, panels used in external walls and separating walls will meet the required fire resistance periods given in the relevant national Building Regulations (see section 10). Resistance to airborne sound — test data indicates that separating walls constructed from the panels can provide satisfactory resistance to airborne sound transmission when used in conjunction with suitable flanking elements (see section 12). Durability — provided the installation remains weathertight, a life of at least 60 years may be expected (see section 15). The BBA has awarded this Certificate to the company named above for the products described herein. These products have been assessed by the BBA as being fit for their intended use provided they are installed, used and maintained as set out in this Certificate. On behalf of the British Board of Agrément Date of First issue: 26 February 2014 Brian Chamberlain Claire Curtis-Thomas Head of Approvals — Engineering Chief Executive The BBA is a UKAS accredited certification body — Number 113. The schedule of the current scope of accreditation for product certification is available in pdf format via the UKAS link on the BBA website at www.bbacerts.co.uk Readers are advised to check the validity and latest issue number of this Agrément Certificate by either referring to the BBA website or contacting the BBA direct. British Board of Agrément Bucknalls Lane Watford Herts WD25 9BA

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SIP Energy-2

In the opinion of the BBA, SIP Energy Loadbearing Wall and Roof Panels, if installed, used and maintained in accordance with this Certificate, will meet or contribute to meeting the relevant requirements of the following Building Regulations (the presence of a UK map indicates that the subject is related to the Building Regulations in the region or regions of the UK depicted): The Building Regulations 2010 (England and Wales) (as amended) Requirement: A1 Requirement: A3 Comment: Requirement: B3(1)(2)(3) Comment: Requirement: C2(c) Comment: Requirement: E1 Comment: Requirement: E2(a) Comment:...

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SIP Energy-3

Resisting sound transmission to dwellings using appropriate constructions Noise reduction between rooms When installed with suitable flanking elements, separating walls incorporating the panels can satisfy this Standard, with reference to clauses 5.1.1(1), 5.1.2(1) 5.1.4(1) and 5.1.6(1). See sections 12.1 to 12.3 of this Certificate. Carbon dioxide emissions Building insulation envelope The panels contribute to meeting these Standards. Refer to clauses 6.1.2(1), 6.1.6(1), 6.2.1(1), 6.2.4(1) and 6.2.5(1). See sections 7.1 to 7.5, 7.6, 8.1 and 8.3 of this Certificate. Statement of sustainability...

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SIP Energy-4

Table 1 SIP Loadbearing Wall and Roof Panels — specification Aspect Overall thickness (mm) OSB/3 thickness (mm) XPS Insulation thickness (mm) Overall size (width by height) (m) Standard panel Large panel Weight (kg-m-2) Edge detail 1.2 Details of the panel components are: • external sheathing — 15 mm thick, Type 3 (OSB/3) oriented strand board to BS EN 300 : 2006 • insulation core — extruded polystyrene (XPS) with a compressive strength of 300 kN-m-2 • softwood timber inserts — grade C16, C18 and C24, to top, bottom and vertical edges • internal timber studs — 100 mm to 200 mm by 45 mm at 1200...

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SIP Energy-5

monitored the production process and verified that it is in accordance with the documented process evaluated the process for management of non-conformities checked that equipment has been properly tested and calibrated undertaken to carry out the above measures on a regular basis as part of a surveillance process to ensure that standards are maintained and that the product or system remains as Certificated. 3 Delivery and site handling 3.1 The panels are delivered either in horizontal stacks or vertically in a purpose made steel frame. Once on site they should be stored on flat ground no more...

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SIP Energy-6

Span type Span length (mm) (mm) (1) These loads are the result of short-term loading tests on panels with 15 mm OSB/3 skins with 45 mm wide by core depth C24 intermediate studs at 1200 mm centres. When assessing deflections, the engineer must take into account simple bending, shear deflection and creep effects. Further design advice can be obtained from the Certificate holder's design guide. (2) The design engineer must also take into account simple bending, shear deflection and creep effects when assessing long-term deflection. (3) Factor of safety including load and material factor. 6.4 In...

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