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Bolted Steel Shell Toweer

Bolted Steel Shell Toweer

Bolted Steel Shell Toweer

Product catalog summary
Introduction
Siemens introduces an innovative Bolted Steel Shell Tower designed for wind turbines to achieve high hub heights, enhancing energy yield on sites with high wind shear. This solution addresses challenges related to transportability and costs.

Specifications
The tower is composed of multiple sections made from steel shells, assembled on-site using HRC bolts. These sections can be transported using standard trucks. The tower can reach heights above 140 meters with a bottom diameter of 8 meters or more, depending on the hub height.

Design and Construction
The modular design allows for easy transportation and quick assembly, requiring minimal maintenance. The use of tension-controlled HRC bolts eliminates the need for re-torquing. The tower includes a lift, ladder, and can accommodate a transformer unit. Aviation warning lights can be installed at any section connection.

Key Benefits
  • No restriction on maximum hub height with suitable crane availability.
  • Reduced steel requirement compared to tubular towers.
  • Cost-effective use of steel coils and automated production process.
  • Easy transportation and installation.
  • No welded connections, reducing fatigue and crack risks.
  • Fully recyclable materials.
  • No maintenance required for bolt connections.
  • Effective corrosion protection and dehumidification.

Product Roadmap
The first prototype was installed in May 2011, with serial production starting in 2012.

Figures
Figures included in the document illustrate the 3-D model and top-view of a tower section, as well as the complete Bolted Steel Shell Tower with 9 sections.
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Catalog excerpts

Bolted Steel Shell Toweer-1

Higher towers significantly increase the energy yield of a wind turbine generator on sites with a high wind shear. At the same time, they pose considerable challenges in terms of transportability and costs. Siemens offers an in- novative and economically viable tower concept to allow its wind turbines reach heights above 100 m. The Bolted Steel Shell Tower consists of multiple tower sec- tions, mounted on top of each other (Figure 1). Each section is made out of steel shells which are assembled together on site. The steel shells are produced from bended steel plates and can be transported to site with standard trucks. They are bolt- ed together with HRC (tension-controlled) bolts to form a tow- Depending on the hub height, the towers are constructed of 9 or more sections with a bottom diameter of 8 m or more. The modular space concept of the Bolted Steel Shell Tower al- lows for very high hub heights (in excess of 140 m) with very low transportation requirements. The tower is erected in a short time and requires minimal maintenance. In fact, the HRC bolts require no re-torquing during the tower's lifetime. Answers that last.

 Open the catalog to page 1
Bolted Steel Shell Toweer-2

The tower includes a lift and ladder to reach the nacelle. A transformer unit can be installed within the tower. The door has standard dimensions to allow for the exchange of internal components. The tower can be fitted with aviation warning lights which can be bolted to the outside tower wall at any horizontal section connection. Figure 2. 3-D model and top-view of a tower section showing the steel shells The Bolted Steel Shell Tower features the following key benefits: • Virtually no restriction on the maximum hub height, as long as a suitable crane is available • Low steel requirement compared...

 Open the catalog to page 2

All SIEMENS GAMESA catalogs and technical brochures

  1. SG 14-222 DD

    3  Pages

  2. SG 3.4-132

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.