BLUTOP

BLUTOP
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BLUTOP

Product catalog summary
Overview
The document provides a comprehensive overview of BLUTOP® pipe solutions for potable water distribution, focusing on sustainability, durability, and efficiency. It highlights European manufacturing, environmental benefits, and technical specifications.
Sustainable Development
BLUTOP® pipes align with sustainable development principles, offering a long service life of over 100 years and reduced energy requirements due to improved leaktightness. They are designed to withstand soil and water aggression.
Manufacturing and Innovation
Produced in Europe, BLUTOP® benefits from research and innovation, with multiple patents and awards. The manufacturing process emphasizes environmental responsibility, using diverse transport methods for raw materials.
Technical Specifications
BLUTOP® pipes are made from ductile iron with a DUCTAN® thermoplastic interior coating, providing resistance to water aggression and reduced weight. The BioZinalium® coating enhances durability against soil corrosion.
Installation and Operation
Installation is simplified with manual handling capabilities and the ECOPOSE technique, which reduces carbon emissions and material usage. BLUTOP® pipes are compatible with existing plastic pipe networks.
Water Quality and Safety
All materials used in BLUTOP® components are certified for potable water use, complying with European regulations. The design minimizes organic compound migration into water, ensuring safety.
Conclusion
BLUTOP® offers a reliable, sustainable, and efficient solution for potable water distribution, with significant environmental and operational advantages.
Specifications
BLUTOP® pipes are made from ductile iron, featuring a blue Aquacoat® pore sealer and a Zn/Al(Cu) alloy coating. They have a 300 μm-thick DUCTAN® thermoplastic lining.
Mechanical Properties
The pipes and fittings have a minimum tensile strength of 420 MPa and a minimum rupture strain of 10% for pipes and 5% for fittings. The maximum Brinell hardness is 230 for pipes and 250 for fittings.
Coatings
The BioZinalium® coating consists of a zinc-aluminium 85/15 alloy enriched with copper, ensuring durability and resistance to corrosion. The epoxy coating on fittings complies with EN 14901 standards.
Fittings and Accessories
The document lists various fittings, including bends, tees, and adapters, with detailed dimensions and weights. It also includes tools and accessories for installation and maintenance.
Performance and Durability
Performance tests for coatings include adherence, non-porosity, and resistance to thermal ageing. Coatings must maintain specific adherence levels and non-porous characteristics after testing.
Protective Coatings and Materials
A protective layer is applied using an electric arc spray gun from ZnAl (Cu) alloy wire, followed by a semi-permeable Aquacoat® layer.
Water Properties for BLUTOP® Range
The BLUTOP® range is suitable for water with a pH value between 4 and 10, with no limits on hardness or other specific contents.
Application Scope Based on Soil Conditions
BLUTOP® pipes can be buried in most ground types except in specific conditions like acidic peaty ground or industrial pollution.
Application Scope Based on Water Conditions
The BLUTOP® range is suitable for all types of potable water in compliance with European Directive 98/83/EC.
Maximum Cover Depths for BLUTOP® Pipes
Cover depths vary based on site conditions, with specific measurements provided for different cases and pipe diameters.
Quality, Standards, and Accreditation
The Saint-Gobain PAM quality management system is ISO 9001 certified, and environmental management is ISO 14001 certified. Relevant European standards include EN 805, EN 681.1, EN 12842, and EN 14901.
Contact Information
Contact details for Saint-Gobain PAM offices worldwide are provided, including locations in various countries.
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Catalog excerpts

BLUTOP-1

Comprehensive pipe solutions _saint-gobain

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BLUTOP-2

CONTENT Page 4 & 5 Made in Europe & Sustainable development 6 & 7 Reliable joints Quality Trust 16 & 17 Water quality 18 & 19 Complete solution 20 to 27 The BLUTOP® range 28 to 31 Technical specifications Cost effectiveness Service

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BLUTOP-3

Innovating for you BENEFITS OF SUSTAINABLE DEVELOPMENT The BLUTOP® solution was developed in keeping with the principles of sustainable development and delivers outstanding environmental performance. EXTENDED SERVICE LIFE As investment in renewing water supply infrastructure is declining in relative terms, water network managers are demanding longer service lives. Ductile iron components are not prone to ageing. Their mechanical properties remain constant over time. Durability Made in Europe Reducing the amount of water lost in leaks from pipe systems is a major issue. BLUTOP® delivers a two-pronged...

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BLUTOP-4

PRODUCTION GREAT BRITAIN ILKESTON Flanged pipes HOLWELL Municipal castings TELFORD Soil and Drain and Rainwater fittings foundry PONT-A-MOUSSON DN 150 to 2000 pipes BLENOD Municipal castings TOUL EURO20, fire hydrants FOUG DN 60 to 160 pipes, large diameter fittings BAYARD (Haute-Marne) Soil and Drain and Rainwater accessories and pipes GERMANY GELSENKIRCHEN Storage of fittings, municipal castings & valves, plus epoxy coating of pipes & fittings BREBACH DN 80 to 700 pipes ' " ' pipes to DN 600 CZECH REPBULIC KRALUV DVUR DN 60 to 1000 fittings, municipal castings and fountains ITALY LAVIS Butterfly...

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BLUTOP-5

We all need to take responsibility for the environment 65% of raw materials used in the production process are carried by river, rail and/or sea.

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BLUTOP-6

A RANGE DESIGNED TO LAST MORE THAN 1 0 0 Y E A R S TARGET - 100 YEARS! The replacement rate for water networks is less than 1% per year (around 0.6% in France).We expect that pipelines laid today will last more than 100 years, which is longer than the periods adopted in conventional depreciation calculations and longer than the service life specified in the applicable standards. To achieve this durability target, BLUTOP® features: • High mechanical strength • Protection against soil aggression • Protection against water aggression • Flexible junctions BLUTOP where! live. environmentally sound...

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BLUTOP-7

Ductile iron ► HIGH MECHANICAL STRENGTH BLUTOP® pipes are marketed as pressure class C25 (25 bar) products. Burst tests conducted on DN/OD 110 products yielded actual failure values in excess of 150 bar. Each pipe is subjected to a factory pressure test at 40 bar followed by a gas-tightness test after the interior coating has been applied. Ductan® ► RESISTANCE TO WATER AGGRESSION Water can attack pipes, either as a result of its mineral composition or because it contains disinfectants or other chemical treatments. Saint-Gobain PAM has opted to apply an ultramarine blue DUCTAN® thermoplastic interior...

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BLUTOP-8

LEAKTIGHTNESS GUARANTEED LEAKTIGHTNESS CHANNELLING THE JOINTING FORCE Water authorities all around the world have to keep in mind the reduction of leakage rates and the respect of a defined budget frame work. These concerns have a direct influence on maintenance, renewal and extension programmes for water networks, as well as encouraging the choice of reliable and durable pipes. The Blutop joint has been specially designed in order to guarantee: Blutop® is Saint-Gobain PAM’s practical response to the genuine concerns of investors, managers and operators in charge of water distribution networks....

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BLUTOP-9

CONTROLLED INSERTION FORCE The BLUTOP® joint features a unique, optimised design and was developed in close cooperation with pipe laying teams: • The insertion force is adjusted by hand using just a crowbar, making pipe-laying much easier. • Designed for reliable installation with a device to prevent the joint gasket from being ejected during assembly. • Fittings feature load bearing points enabling them to be easily pushed into position when aligned with the pipe. Joint reliabilitPRESSURE TESTS PERFORMED IN EXTREME CONDITIONS Buried pipe runs are subject to multiple pressure variations (due...

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BLUTOP-10

INCREASED EFFICIENCY MANUAL INSTALLATION Easier pipe-laying conditions are a key benefit with the BLUTOP® range: transport to hard-to-reach locations; lowering into trenches; assembly in confined spaces, etc. BLUTOP® has proved its effectiveness in the field, significantly improving the operating efficiency and working conditions of pipe-laying teams. BLUTOP® enables a fast and efficient installation Assisted pipe-laying Safe Quick to install Efficient

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BLUTOP-11

Installation IMPORTANT BENEFITS ! TRANSPORTABLE BY HAND PIPES INSERTED USING A CROWBAR BLUTOP® pipes can be carried by two people without the need for mechanical handling equipment. Pipes can be brought right to the edge of the trench, even in hard-to-reach locations. They can be lowered into the trench without using mechanical lifting equipment. Pipe fittings have ergonomically-designed handles for easy handling. Pipes and fittings can be inserted using just a crowbar. This achievement is attributable to: • The design of the BLUTOP® junction, which has been optimised to reduce the required insertion...

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BLUTOP-12

A SHARED SUCCESS ACROSS 17 COUNTRIES Venice, Italy

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BLUTOP-13

Ecopose THE ECO-INSTALLATION ADVANTAGE OF BLUTOP® Traditional installation with brought-in backfill Eco- installation using original backfill * SPO : Standard Proctor Optimum 500 m of pipes laid using the ECOPOSE technique saves 1 tonne of carbon emissions! ECOPOSE SAVINGS • Cover = less filler material required • Fewer truck journeys = lower carbon emissions • Ductile iron = endlessly recyclable • Anchoring = no concrete stops = lower carbon emissions Unloading zone Transport savings: Backfill savings: €2,160 Total savings: € 2, 310 per site Laying rate: +20% faster Backfill production zone...

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BLUTOP-14

OPERATION-ORIENTED DESIGN The BLUTOP ® range has been designed with careful consideration for water network operators’ requirements. The range’s dimensional compatibility with PE or PVC plastic pipes is a major advantage when extending the existing network or replacing old or prematurely aged pipe sections. A range designed to facilitate the extension or renewal of my water network Reliability Lower operating costs

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.