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Catalogs
Rosenberg Ventilatoren
SupraBox COMFORT 800 to 5000

SupraBox COMFORT 800 to 5000

Product catalog summary

General Information
This document serves as an operation manual for the SupraBox COMFORT ventilation control system, emphasizing the importance of understanding technical and safety information before installation, operation, or maintenance.

Safety Instructions
It includes safety warnings about hazardous electricity and mechanical parts, advising that only qualified personnel should handle the equipment. The system should not be installed in environments with conductive dust, corrosive gases, or excessive heat.

Qualified Personnel Definition
Qualified personnel are defined as those trained in installation, operation, and safety procedures, including first aid and the use of safety equipment.

Normal Operation and Scope
The control system is designed for specific tasks related to the SupraBox COMFORT units and should not be used beyond its intended purpose. The manual applies to control versions with specific article numbers.

Description and Technical Data
The control units are designed for Rosenberg Ventilatoren GmbH's SupraBox COMFORT series, featuring temperature control, automatic mode, airflow monitoring, and more. Technical specifications include nominal voltage, control voltage, and ambient temperature ranges.

Installation Guidelines
Installation must be performed by authorized electricians following VDE regulations, with detailed instructions on mechanical assembly, electrical connections, and safety checks provided.

Operation Instructions
Detailed instructions are provided for key configuration, main display usage, setting temperature and fan intensity, activating automatic operation, and handling alarms and warnings.

Service and Maintenance
Regular maintenance and servicing are essential for safe operation. Procedures for entering the service menu, checking working hours, and accessing alarm memory are outlined.

Accessories and Field Devices
The document lists various accessories and field devices, including relays, motors, and protection equipment, with specific code letters for identification.

Additional Information
The manual concludes with sections on storage, transport, copyright, customer service, and an initial operation report.

Technical Document Summary

1. Introduction
This document provides detailed instructions and specifications for the operation and configuration of the SupraBox COMFORT (SBC) ventilation unit, including information on key components, user interface, and operational procedures.

2. Key Components

Measuring Amplifier and Voltmeter: Used for voltage measurement.
High Voltage Current Devices: Includes circuit breakers and automatic interrupters.
Resistors: Thermal resistors are specified.
Switches: Includes key and rotary switches.
Transformers: Voltage transformers are used.
Modulators: Frequency converters are specified.
Tubes and Semiconductors: Includes diodes and transistors.
Transmission: Cables and waveguides are used.
Clamps and Socket-Outlets: For electrical connections.
Electric Mechanics: Includes breaks.
Escape, Filter, Balance: Compandors are used.

3. User Interface and Controls

Controller Restart: The controller restarts upon power supply activation, displaying supply temperature and plant status.
Key Configuration: Various keys are used for navigation and operation, including [ALARM], [Prg], [Esc], [Up], [Down], and [Enter].
Main Display: Shows supply and room temperatures, plant status, and allows for automatic operation activation.

4. Operational Procedures

Switching On/Off: The unit can be manually or automatically switched on/off using the [Enter] key or external controls.
Menu Overview: Access to settings, status, time schedule, system info, language, and program configurations.
Temperature Setting: Manual adjustment of temperature set points for heating and cooling.
Fan Intensity Setting: Manual and automatic settings for ventilation intensity based on sensor inputs.
Automatic Operation Activation: Configurable through external switches or time programs, with options for back-up mode and night air functions.

5. Alarm and Warning Systems

Alarm Messages: Generated for disruptions in fan operation, dirty filters, smoke alarms, and temperature sensor errors.
Frost Protection: Automatic actions are taken if the frost protection temperature falls below a certain level.

Alarm and Error Handling:
The system includes various alarms for different components such as the cooling coil, electric heater, and pre-heater. If an error is detected, the system will stop until the error is acknowledged. The fans will run at high speed for a set period before the system completely stops.

Defrosting Procedures:
The differential pressure control monitors frost in the heat exchanger. Defrosting can be managed by reducing the fresh air fan speed or activating an electric pre-heater. If these methods fail, the system will deactivate and restart automatically after a set period.

Control and Monitoring:
Internal temperature and pressure sensors are connected via a bus. If the connection fails, an alarm is triggered, and the system deactivates until resolved. The refrigerator unit also has a fault signaling contact that deactivates the system upon error.

Control Panel Operations:
The control panel includes keys for navigating alarms and settings. Alarms must be acknowledged to resume normal operations. Passwords are required for accessing certain settings, with different levels for service and configuration.

Language and Time Settings:
The interface supports multiple languages, including English and German. Time settings affect the automatic operation and must be configured correctly.

Time Programs:
Three set points and four daily schedules can be configured for temperature and fan settings. The weekly program can be activated or deactivated as needed.

Manufacturer and Service Information:
System information includes manufacturer details and software version. Updates can be performed via USB, and service information is accessible through the menu.

Optional Accessories:
Optional room operating devices can be connected for additional control over temperature and air volume. These devices are suitable for various environments like restaurants and offices.

Overview: The document provides detailed instructions on the operation and configuration of the SupraBox COMFORT control system. It covers automatic and manual modes, activation procedures, alarm management, service menu access, and guided setup processes.

Automatic and Manual Modes: The system can operate in automatic mode with or without an active week program. Users can manually adjust air volume using the fan key, with settings ranging from 0% to 100% or set to AUTO. Manual adjustments can be temporarily overridden by the week program or stopped using the CLOCK key.

Activation and Switching: The zone operating device must be activated via the menu control. The device can be turned on or off using the Power key, displaying the set point and supply temperature when active.

Set Point Adjustment: Users can adjust the temperature set point using a rotary knob, applicable only when the automatic mode or week program is deactivated.

Alarms: Alarms are indicated by an icon on the display. The alarm history can be accessed through the service menu, which requires a password for entry.

Service Menu: The service menu provides access to hours counter, alarm history, and communication settings. It requires a password and includes options for bus connection settings and guided setup.

Guided Setup: The setup process is guided and requires password access. It includes configuration of unit types, air volume settings, and accessory connections. The setup should be repeated after connecting new accessories.

Temperature Control: The system supports various temperature control methods, including supply, return, or room temperature control. Users can set limits for comfort temperature and adjust dynamic control parameters to prevent oscillations.

Additional Features: The document details the configuration of heating and cooling systems, including warm water pumps, electric heaters, and direct evaporators. It also covers the monitoring of heat exchangers and the management of defrost cycles.

Defrosting Strategy and Fan Control: The document outlines the setup for defrosting strategies, where the supply fan speed is reduced by 30% after the pressure difference control device is released. Various automatic modes for fan operation are available, including 0-10V signal, volume flow, pressure, and slave operation. The control method is determined by the sensor application.

Automatic Fan Mode Settings: The document details settings for dynamic control methods (PI-Control), where proportional and integration parts are adjusted. External signals (0-10V) can be used to change set points, with options for CO2, VOC, and relative humidity sensors.

Alarm and Manual Operation: In case of alarms from fire systems, fan performance can be adjusted. Manual operation is accessible through specific key presses, allowing individual digital and analogue output settings.

Setup Menu and Parameters: The setup menu allows configuration of various components like temperature sensors, damper actuators, and fan settings. Essential parameters include temperature nominal values, supply air limits, and control types for heating and cooling.

Maintenance and Servicing: Maintenance should be performed by trained staff, adhering to safety guidelines. The control box is generally maintenance-free, but extreme conditions may require minor work.

Accessories and Field Devices: The document lists various sensors and devices, such as duct sensors, CO2 sensors, and hygrostats, with specific wiring instructions. Differential pressure sensors and contact thermostats are also discussed.

Copyright and Customer Service: The manual cannot be copied or published without permission. For further questions, customers are advised to contact the sales representative.

Catalog excerpts

Operation Instruction |® mEcomm (O) THE AIR MOVEMENT GROUP User TerminalBA 415 AB 07/15/A/ Release 1 Rosenberg Ventilatoren GmbH ■ MaybachstraBe 1 ■ 74653 Kunzelsau-Gaisbach Tel.: +49(0)7940/142-0 ■ Fax.: +49(0)7940/142-125 ■ Email: [email protected] ■ www.rosenberg-gmbh.com

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5 Normal Operation / Scope of validity 5 6.3 Scope of delivery of the Control System 8 8.8 Alarm Display, Alarm Message and Warnings 20 8.9 Unit settings, initial operation 23 8.12 Manufacturer Information, Service information and System information 26 8.13 Real value display (Status I/O) 28 9.1 Enter the service menu 33 15 Customer Service, Manufacturer's address 49

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This operating manual contains important technical and safety information. Read this operating manual carefully before unpacking, mounting, commissioning and for other maintenance and service activities on the control device. It must be ensured that the operating manual is accessible and available during the operation of the ventilation unit type SupraBox COMFORT (SBC). An operator of the electronic must read the operating manual carefully and understand the information before unpacking, mounting, commissioning and for other maintenance and service activities on the control device. If there are...

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The scope of validity of this manual includes the following control versions or the assembly with the article number H42-73****: -temperature and ventilation for SupraBox COMFORT (SBC) for series 800-5000

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6 Description The control units or the assembly with the article number H42-73**** have been specially constructed for the control of Rosenberg Ventilatoren GmbH compact appliance series Suprabox Comfort (SBC) and represent the epitome of convenience, safety of use, control and maintenance of the equipment. The control units are produced according to the German VDE guidelines and meet the requirements of the valid EG-regulation (DIN EN 60204-1 and others). The following functions are included in the control system and can be activated if necessary: • Temperature control of the supply air and...

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Nominal voltage: Control voltage: Ambient temperature Operating device and IP protection type of the external operating device Wire connection from the control to the operating device Conductor Maximum power of the alarm relay IP40 for wall mounting / IP65 for front mounting Li9YY6 not crossed with RJ 11 Telephone plug, 10m cable enclosed length max.: 50m (without TCONN6J000) NYM-J 3x2,5mm2 AC 250V 10A for 1,5mm2 core cross-section The alarm relay energizes as soon as the Suprabox COMFORT (SBC) is live. In case of an alarm or the interruption of the voltage supply the relay de-energizes.

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• Control: Controller Item Number H42-00400 with connecting plug Item Number H42-00401 or the complete assembly Item number H42-73**** integrated in the Ventilation Unit SupraBox COMFORT (SBC) • Operation and display: Control panel Item number H42-00104 or H42-00102, to be connected with the Controller via connecting cable • Connecting cable: 10m flat cable Item number TF5-20012 with 2 pieces tab connectors Item number TF5-20011, pre-assembled • Operating instructions Doc. No. BA 415 AA 09/14/A/ Edition 1, updated edition • Circuit documentation, circuit diagram • Program Routine SupraBox COMFORT...

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The collective alert contact is a changeover contact, which displays malfunctions of the equipment. The relay is energized, if there is voltage supply and no malfunction. In case of alarm message, the relay will de-energize and keep this status until the malfunction is repaired and the current alert will be acknowledged at the operating device.

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The integral components complete assembly Art. No. H42-73**** integrated in the ventilation unit SupraBox COMFORT (SBC) are like the labeling in the circuit documentation (circuit diagram).

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The Controller restarts after the supply voltage is switched on and shows the main display with the supply temperature and the plant status. If within 60s no keystroke is recognized, the display changes from every submenu automatically back to the main display. 8.1 Key Configuration

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Automatic operation: The automatic operation can be manually activated by pressing the [Enter] key or through the time program or with an extern switch or through an optional accessory zone operating device. This functions can be deselected in the display Menu-Overview at Settings

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8.3 Switch On/Off the Unit Automatic operation On and Off switching of the program routine or the control or the ventilation unit by a continuing actuation for display of the main display. Automatic operation: The automatic operation can be manually activated by pressing the [Enter] key or through the time program or with an extern switch or through an optional accessory zone operating device. This function can be deselected in the display Menu-Overview > Settings Additional information in the chapter optional accessories. # Pro9ramm lewel + Insert Password & 0000 Password request From the main...

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To be used to switch between the display or in the main menu, or to scroll. The possibilities to be chosen are: 1 = Settings 2 = Status I/O 3 = Time schedule 4 = Date, time 5 = System info 6 = Language 7 = Program To be used to adjust the password at the password entry level Selection of the menu group Switching in the selected input and output sides Switching to the selected program levels with the password request Password Level Service = 0077 Password Level Service and Unit configuration = 0123 The password will be reset after a selected time. Service menu after the password request Key [Up]...

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Selection of the menu group Switching in the selected input and output sides Switching to the selected program levels with the password request Set point to Menu-Overview > Settings The temperature set point can be set manually in the menu Settings. The input value is the manual set point for the comfort temperature to heat and cool. By pressing the key [Enter] while Setting is marked the display for temperature set point on the electronic controller is called. In the display changes or increase/reduce of the parameter value: In the display: Choosing of the current adjustable parameter value...

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