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Rosenberg Ventilatoren
Series SupraBox COMFORT

Series SupraBox COMFORT

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Series SupraBox COMFORT

Product catalog summary

General Safety Instructions

Health and safety warnings include icons for hazards such as electricity, crush, overhead, and hot surfaces.
Assembly, electrical connections, and maintenance should only be performed by trained specialists.
Operate the system within prescribed power limits to prevent damage.
Disconnect electric machines from all poles before performing any work.
Authorized personnel must be trained according to accident prevention regulations.

Technical Manual

The unit requires an electrical connection to a breaker and series fuse for complete disconnection.
Complies with VDI 6022 and DIN 1946 T6 standards.
Applications include air treatments such as filtration, heating, cooling, and high-efficiency heat recovery.
Features an energy-efficient design with an aluminum reverse flow recuperator and corrosion-resistant housing.
Equipped with direct drive fans and particulate panel filters for external and exit air.
Integrated control system for easy maintenance and operation.

Device Overview

Available models: SupraBox Comfort 800V, 1100V, 1500V, 2000V.
Features include double-skin frameless housing, backward curved fans, and high-efficiency heat exchangers.
Specifications cover power input, SFP values, heat recovery efficiency, and sound power levels.

Operating Conditions

Suitable for clean air, slightly aggressive gases, and gaseous media up to 1.3kg/m³ density and 95% humidity.
Temperature range: -16°C to +40°C.

Delivery, Transport, and Storage

Inspect for damages and completeness upon delivery.
Transport using a customized pallet with a forklift or pallet truck, adhering to specific dimensions and weight guidelines.
Handle properly to avoid damage to the housing.

Transport Instructions

For crane transport, ensure personnel are trained according to accident prevention regulations.
Avoid standing under floating loads and use only licensed, undamaged fabric slings with a maximum inclination angle of 60°.
Ensure balanced load distribution and use carrying devices of equal length.
Avoid hard landings and bumps.

Storage Guidelines

Store units in dry, weather-protected areas and remove packaging immediately to prevent condensation.
Cover open pallets and protect functional parts from pollution.
Maintain storage temperature between -20°C and +40°C, avoiding high humidity.
Ensure fan mobility if stored over 12 months.

Installation Instructions

Install the unit on a professionally constructed foundation.
Ensure the installation area is level with a maximum inclination of 2%.
Provide unobstructed condensate drainage and use low air velocity ducts and vibration-resistant substructures to minimize noise.

Assembly and Connection

Ensure sufficient space for maintenance and access.
Connect ventilation ducts, condensate, and water connections according to technical standards.
Electrical connections must be made by licensed electricians following VDE regulations.

Initial Setup and Operation

Before startup, inspect installation, connections, and assembly.
Ensure free air connections and fan wheel movement.
Check all screw joints and remove protective films.
Adjust maintenance door hinges and perform operational checks.

Maintenance and Cleaning

Maintenance intervals depend on air pollution levels.
Disconnect the unit from the mains before maintenance.
Follow a specific order for stopping the unit and ensure residual voltage decreases before proceeding.
Use recommended cleaning agents for surface disinfection and document hygiene inspections.

Fan Maintenance

Before connecting to the mains, ensure the operating switch is off.
Check for forgotten tools and clean the unit.
Monitor fan operation for balance and vibrations.
Regular maintenance is required every three months, with adjustments for specific operational conditions.

Overview This document is an operation and maintenance manual for the Rosenberg Compact Ventilation appliance series SupraBox Comfort. It provides detailed instructions on maintenance procedures, specifications, and operational guidelines for ensuring optimal performance and longevity of the ventilation system.

1. General Maintenance Procedures

Regular checks are required for the fan's quiet running, bearing sounds, and fastening tightness.
Lubrication or replacement of bearings may be necessary.
Inspect the vibration absorber, drainage function, motor condition, and electrical connections for any signs of dirt, corrosion, or mechanical defects.
For thorough cleaning, fans can be removed by unlocking specific screws, ensuring wiring is disconnected first.

2. Reverse Flow Heat Exchanger

Ensure the bypass flap operates correctly and is in the closed position when fans initiate.
Regular maintenance includes checking the damper servo motor and associated components.
Hygienic inspections and cleaning of the heat exchanger and associated pans are recommended every three months.
Use neutral pH cleaning agents (pH 6-8) and handle exchanger blades with care due to their sensitivity.

3. Panel Filter

Before installation, check all seals and ensure the housing floor is clean.
Follow the directional arrow for airflow on the filters.
Each filter has a differential pressure sensor that signals when a filter change is necessary.
Filters should be replaced every 12 months or sooner if indicated by pressure control.
Ensure proper fit and seal integrity during replacement.
Dispose of used filters by incineration and document the change in the maintenance log.

4. Key Recommendations

Regular maintenance and inspections are crucial for system efficiency and hygiene.
Adhere to specified maintenance intervals and document all changes and inspections.
Handle all components, especially sensitive parts like heat exchanger blades, with care to avoid damage.

Catalog excerpts

Betriebsanleitung Operating instruction EN Compact ventilation units Series SupraBox COMFORT Rosenberg Ventilatoren GmbH · Maybachstraße 1 · 74653 Künzelsau-Gaisbach BA 114 AA 03/12/A/SupraBox 1 Tel.: +49(0)7940/142-0 · Fax.: +49(0)7940/142-125 · Email: [email protected] · www.rosenberg-gm

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Operation and Maintenance Manual for Rosenberg Compact Ventilation appliance series SupraBox Comfort

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Operation and Maintenance Manual for Rosenberg Compact Ventilation appliance series SupraBox Comfort 1. General Safety Instructions 1.1 Warnings regarding health and safety The following icons inform about certain hazards or safe use. Attention! Danger! Safety Advice! Hazard by electricity or high voltage! Crush hazard! Danger Overhead Hazard! Important Advice, Information

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Operation and Maintenance Manual for Rosenberg Compact Ventilation appliance series SupraBox Comfort 1.2 Safety Instruction At the time of delivery the Rosenberg SupraBox Comfort series is constructed and produced according to the latest technical standard. Substantial tests of material, jg I function and quality guarantee a high value and a long lifetime. When improperly /g ■ used by untrained staff or not according to the instructions these machines can be Read these instructions carefully prior to unpacking, assembling or performing maintenance! • The system may only be used after installation...

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Operation and Maintenance Manual for Rosenberg Compact Ventilation appliance series SupraBox Comfort 2. Technical Manual 2.1 General Description • According to the EC-Machinery Directive stationery ventilation appliances have to be electrically connected to a breaker and series fuse. It must be possible to disconnect the unit from all poles! The unit corresponds to the requirements of VDI 6022 as well as DIN 1946 T6. Depending on the size of the installation the range of application extends to a power volume of 2000 m³/h with a flow medium density of 1,3kg/m³. The application area includes the...

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Operation and Maintenance Manual for Rosenberg Compact Ventilation appliance series SupraBox Comfort2.2 Device Overview SupraBox Comfort Temperature control with control of optional accessories dependant on unit size and equipment BA 114 AA 03/12/A/SupraBox 1

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Operation and Maintenance Manual for Rosenberg Compact Ventilation appliance series SupraBox Comfort Exhaust air Inc. air Picture: device drawing Geräteübersichtszeichnung Panel filter exhaust air M5 Panel filter incoming air F7 Exhaust air with EC-Motor Adjustable rounded base Supply fan with EC-Motor Bypass flap Reverse flow heat exchanger

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Operation and Maintenance Manual for Rosenberg Compact Ventilation appliance series SupraBox Comfort 2.3 Device drawings Suprabox 800 V

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Operation and Maintenance Manual for Rosenberg Compact Ventilation appliance series SupraBox Comfort The Rosenberg compact appliance series SupraBox Comfort is exclusively made for treating air or gaseous media to the criteria below! The compact ventilation appliance is suitable for the conveyance of: • Clean air, low dust or low greasy air • Slightly aggressive gases or fumes (consult the factory in either case!) • Gaseous media up to a density of 1,3kg/m3 • Gaseous media up to a relative humidity of max. 95% • Gaseous media in a temperature range of -16°C up to +40°C. (higher or lower ranges...

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Operation and Maintenance Manual for Rosenberg Compact Ventilation appliance series SupraBox Comfort 4. Delivery, Transport and Storage 4.1 Delivery Rosenberg-Supraboxes must be checked for damages immediately on delivery. This should be made before unloading the device from the transport vehicle. Furthermore the completeness of the scope of delivery must be checked in accordance with the freight documents. Missing parts or damages must be noted on the freight documents and signed by the driver of the transport vehicle. The unit will be delivered on a customized single use pallet and can be moved...

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Operation and Maintenance Manual for Rosenberg Compact Ventilation appliance series SupraBox Comfort Avoid twisting, bending or physical damages of the housing when hoisting the device! • Keep the control doors closed during the transport! Always use proper hoisting machines for the transport! Please note that excessive loads on the housing may cause damages! For your own safety use appropriate anti-slip gloves and safety shoes for the transport. For the transport with forklift or pallet truck please note the following instructions: • The transport with industrial trucks requires regular training...

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Operation and Maintenance Manual for Rosenberg Compact Ventilation appliance series SupraBox Comfort • For direct load attachment (underdragging the load) only use exclusively licensed, undamaged fabric slings with sufficient contact surface and edge protection. (e.g.: webbing slings according to EN1492-1 or round slings according to EN1492-2) It is forbidden to use chain slings or slinging ropes for the direct load attachment! The slings should not have an inclination angle of more than 60° ! Inclination angle greater than 60° Inclination angle smaller than 60° Picture: Transport by crane Please...

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Operation and Maintenance Manual for Rosenberg Compact Ventilation appliance series SupraBox Comfort 4.3 Storage • Make sure to store the unit in a dry and weather protected area! On receipt of the merchandise the packaging, film and tape must immediately be removed in order to avoid condensation water! Open pallets must be covered by tarps. Protect the functional parts against pollution (e.g. chips, stones, wires etc.). Also the weatherproof functional parts must be covered, as the weather resistance can only be guaranteed after the installation. Keep the storage temperature between -20° und...

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