1. Catalogs
  2. Rosenberg Ventilatoren
  3. Operation and Maintenance Manual for Air Handling Units

Operation and Maintenance Manual for Air Handling Units

Operation and Maintenance Manual for Air Handling Units
1 / 111 PagesView full catalog

Operation and Maintenance Manual for Air Handling Units

Product catalog summary
Important Note: This manual provides essential technical and safety instructions for the installation and maintenance of Rosenberg air handling units. Adherence to these guidelines is crucial for proper operation and warranty validity. Only qualified personnel should handle these units.
1. General Safety Guidelines: Emphasizes the use of personal protective equipment and adherence to performance limits to prevent hazards.
2. Device Description: Rosenberg units are modular, compliant with European and German standards, suitable for various air treatment functions, and can be used indoors or outdoors, including hygienic environments.
3. Conditions of Use: Designed for clean air with specific humidity and temperature ranges. Special considerations are required for explosive environments.
4. Delivery, Transportation, and Storage: Guidelines to prevent damage and ensure longevity, including inspection upon delivery and proper storage conditions.
5. Installation Instructions: Detailed instructions for installing different series, covering electrical and hydraulic connections.
6. Startup: Procedures for initial startup to ensure proper operation.
7. Maintenance and Cleaning: Regular maintenance is crucial for optimal performance, with specific instructions for components like fans and filters.
8. Special Instructions for Components: Guidelines for handling components such as air dampers, fans, heaters, and heat exchangers.
9. Weatherproof Units: Instructions for handling and installing weatherproof units, including sealing and mounting considerations.
10. Hygienic Devices: Instructions for maintaining hygienic standards in sensitive environments, focusing on materials and design for easy cleaning.
11. Explosion-Proof Design: Notes for units in explosion-proof environments, emphasizing compliance with safety standards.
Delivery, Transportation, and Storage: Units must be inspected for damages upon delivery, transported carefully, and stored in dry, weather-protected areas.
General Installation Instructions: Installation should be on a level foundation, with proper drainage and sealed cable openings.
Module Assembly and Installation: Instructions for module connectors, cover plates, and series-specific assembly.
Electrical Installation: Must comply with manufacturer instructions and standards, performed by trained professionals.
Hydraulic Connection for Heat Exchangers: Different connections based on pipe network and control strategies, with siphons to prevent air entry.
Startup Procedures: Ensure open air connections and check components before startup.
Routine Maintenance and Cleaning: Follow VDMA 24186 and VDI 6022 guidelines, with regular hygiene inspections.
Specifications and Safety Precautions: Devices must have covered linkages to prevent hazards, and initial startup must comply with VDE directives.
Installation and Alignment: Ensure proper alignment and mounting of dampers and connectors.
Operation and Maintenance: Regular monitoring and maintenance of actuators, linkages, and gears.
Fans: Must have a multi-speed or variable speed drive, with regular checks for contamination and defects.
Hygienic Inspection and Maintenance Procedures: Regular examinations for pollution and defects, with cleaning using neutral pH agents.
Taking Out of Service: Remove belts with a service life over three months to avoid bearing stress.
Drive Clutch Maintenance: Inspect and clean as necessary, monitoring temperature and oil levels.
Wiring of Fan Motors: Performed by trained personnel, following guidelines for different motor types.
Filters: Ensure correct installation and monitor pollution levels, replacing as needed.
Heater (PWW): Caution for scalding, with regular inspections for leaks and frost protection.
Electric Air Heater: Be aware of electric shock risks, with minimal maintenance required.
Cooler: Caution for chemical burns, with regular maintenance and cleaning.
Specifications and Installation: Ensure pressure equalization and secure pipe connections.
Operation and Maintenance: Provide exhaust and drainage facilities, with regular checks for leaks.
Special Instructions for Direct Vaporizer: Ensure inert gas filling before startup and frost protection during downtimes.
Maintenance and Cleaning: Regular checks for deposits and corrosion, with cleaning using compressed air or pressure cleaners.
Plate Heat Exchanger: Ensure pressure drop limits are not exceeded, with regular maintenance checks.
Rotary Heat Exchangers: Ensure free rotation before startup, with minimal maintenance required.
Run-around System: Ensure stress-free pipe connections and sufficient frost protection.
Antifreeze Disposal: Must be treated as special refuse and not discharged into the sewerage system.
Blade Maintenance: Ensure blades are not distorted, straightening if necessary.
Sound Attenuator: Follow safety instructions and check for damage and contamination.
Electrical Accessories: All work must be performed by trained personnel, with specific instructions for lighting and valve motors.
Humidifier: Includes steam, spray/nozzle, and evaporation types, with regular maintenance for hygienic operation.
Maintenance of Spray Humidifier: Regular hygiene inspections and cleaning to prevent biofilm and lime scale buildup.
Maintenance of Evaporation Humidifier: Similar inspections and cleaning schedules as the spray humidifier.
DiBe-Therm Burner Overview: Direct-heated units powered by gas or oil, with installation considering fire safety and operational requirements.
Safety Instructions: Operated by trained personnel, with regular maintenance and adherence to safety regulations.
Installation Guidelines: Follow regulations for installation, ensuring proper fuel supply and exhaust systems.
Combustion Air and Exhaust: Ensure sufficient air supply and proper exhaust gas removal.
Fuel Supply and Burner Assembly: Installed by authorized personnel, following manufacturer instructions.
Fuel Oil and Gas Connection: Must be installed by authorized personnel, with specific standards and checks for air-tightness.
Three Phase Combination Controller: Functions include fan control, temperature monitoring, and safety temperature limit switch.
Chimneys: Must comply with regulations, with professional installation.
General Start-up Advice: Conducted by the manufacturer or expert, with safety measures in place.
Initial Startup Checks: Include airing out pipes, checking connections, and setting thermostats.
Operation: Automatic operation via the air-handling unit controller, with regular monitoring.
Maintenance and Cleaning: Regular maintenance required, with documentation of all work.
Fan Motor Crane Instructions: Operated by qualified personnel, with safety regulations prohibiting persons under suspended loads.
Weatherproof Construction: Additional assembly work required for outdoor installations, with specific sealing instructions.
Roof Assembly Instructions: Procedure for assembling a roof with a slight slope, using specific materials and sealing techniques.
Trapezoidal Roof Assembly: Instructions for assembling a trapezoidal roof, with a table for determining overhang.
Drip Tray Assembly: Attached to the unit base frame and sealed with specific materials.
Hygienic Devices Instructions: Details for sealing and assembly of Series S40, S60, and T60.
Cleaning Instructions: Specific cleaning agents recommended, with standard sealant OTTOSEAL M350.
Explosion-Proof Design Notes: Safety instructions and maintenance procedures for units in explosive areas.
See more

Catalog excerpts

Operation and Maintenance Manual for Air Handling Units-1

Operation and Maintenance Manual for Air Handling Units

 Open the catalog to page 1
Operation and Maintenance Manual for Air Handling Units-2

Operation and Maintenance Manual Important Note This operation and maintenance manual contains important technical and safety-related instructions. Please read these instructions carefully before installation as well as before any work is to be performed on the air handling units. The units are to be installed and used according to the rules in our instructions. If the installation is carried out contrary to these instructions, and any deficiency/damage occurs resulting from an improper modification, handling, or other usage then all entitlements for compensation or warranty are void. The buyer...

 Open the catalog to page 2
Operation and Maintenance Manual for Air Handling Units-3

Operation and Maintenance Manual 5.4 Hydraulic connection for heat exchangers 25 8.2.2 Startupdirect driven, free running fans 37 8.2.3 Startup direct driven, spiral housing fans 38

 Open the catalog to page 3
Operation and Maintenance Manual for Air Handling Units-4

Operation and Maintenance Manual 8.14 Special instructions for using the fan motor crane 91 9 Special instructions for weatherproof units 94 9.1 Special instructions fort he handling 94 9.3 Sealing of modules above each other 96 9.4.2 Attachment roof at vertical duct connectors 99 10 Special instructions for hygienic devices 102 11 Special notes for air handling units in explosion-proof design 109

 Open the catalog to page 4
Operation and Maintenance Manual for Air Handling Units-5

Operation and Maintenance Manual General Safety Guidelines Safety Symbols The following symbols alert you to certain dangers or give you instructions for safe operation: Warning! Hazardous Situation! Safety instruction. Danger due to electric current or high voltage! Crush Hazard! Danger! Stay out from under suspended load! Important Instruction, Information. Danger! Explosive Atmosphere.

 Open the catalog to page 5
Operation and Maintenance Manual for Air Handling Units-6

Operation and Maintenance Manual Safety Instruction Rosenberg-RLT units are designed and constructed to the latest technical standards available at the time of delivery. Comprehensive material, functionality and quality controls ensure high benefits and long life of the unit. Nonetheless hazardous situations can arise when the units are used by untrained personnel or not used as intended. For the individual components the operations manuals of the corresponding component manufacturer are to be used. Read this Operation Manual carefully before unpacking, before assembly work and before every routine...

 Open the catalog to page 6
Operation and Maintenance Manual for Air Handling Units-7

Operation and Maintenance Manual • Only use approved means of transport and approved equipment. Please check your local regulations. • Please disconnect all electronic machines and devices form the mains before working on them (switches compatible with lock out tag out procedures are generally included in the scope of delivery) • After completion of work on the RLT-Unit, the responsible party needs to ensure that no persons are inside the unit before these will be restarted. • Authorized personnel are to be trained in the appropriate accident prevention guidelines of the relevant occupational...

 Open the catalog to page 7
Operation and Maintenance Manual for Air Handling Units-8

Operation and Maintenance Manual Device Description Rosenberg-RLT-Units are constructed based on the modular design principle and can be manufactured and installed in various reasonable combinations. The air conditioning systems conform to the European Norm EN 1886 as well as the German norm DIN EN 13779 and the German guideline VDI 3803 and VDI 6022. The units labeled “Eurovent” conform to the specifications of the EUROVENT-certification. The area of application ranges in air flow volume from 500 m³/h to 100.000 m³/h depending on the size of the unit and at a maximum air density of 1,3 kg/m³....

 Open the catalog to page 8
Operation and Maintenance Manual for Air Handling Units-9

Operation and Maintenance Manual Unit Model with 40 mm insulation thickness Outside dimensions Unit Model Recommended air volume From Supply Air Exhaust Air H Units Units to v= 1,5 m/s v= 2,5 m/s 730 mm 500 m³/h 2200 m³/h 3700 m³/h 850 mm 1800 m³/h 3100 m³/h 5200 m³/h 730 mm 1800 m³/h 3300 m³/h 5500 m³/h 1050 mm 2700 m³/h 5000 m³/h 8300 m³/h 1050 mm 3000 m³/h 6500 m³/h 10900 m³/h 1350 mm 4000 m³/h 8600 m³/h 14300 m³/h 1350 mm 4000 m³/h 10800 m³/h 18000 m³/h 1680 mm 8000 m³/h 13700 m³/h 22800 m³/h 1680 mm 9000 m³/h 16200 m³/h 27000 m³/h 1980 mm 10000 m³/h 19300 m³/h 32100 m³/h 1980 mm 12000 m³/h...

 Open the catalog to page 9
Operation and Maintenance Manual for Air Handling Units-10

Operation and Maintenance Manual Unit Model with 60 mm insulation thickness 2.1 Information on materials and sealing All metallic materials used are provided with an additional corrosion protection (galvanizing, coating) or are themselves corrosion-resistant. The formation of the protective outer layer is a long-running process. Numerous elements are machined and handmade of galvanized steel. Despite the greatest care in the entire manufacturing process, scratches can only be avoided to a limited extent and discolorations can occur at the cutting edges. These are harmless and state of the art...

 Open the catalog to page 10
Operation and Maintenance Manual for Air Handling Units-11

Operation and Maintenance Manual Rosenberg-RLT-units are to be solely used to treat or move air or gases based on the following criteria. The utilized centrifugal fans are suited for treating or moving: • • • • • • clean, minimally dusty or minimally grease containing air (prefiltering min. Class M5 recommended) lightly aggressive gases and steam (Checking with the factory before use in this environment is necessary!) gaseous mediums with a density up to 1,3 kg/m³. gaseous mediums with a max. relative humidity of 95%. gaseous mediums in the temperature range of –20°C to +40°C. (other ranges require...

 Open the catalog to page 11
Operation and Maintenance Manual for Air Handling Units-12

Operation and Maintenance Manual Rosenberg-RLT-units are to be visually inspected upon delivery for damages. This should be done before unloading the individual modules from the transport vehicle. Furthermore the bill of lading should be checked to make sure all parts are in the shipment. Missing parts or damages are to be immediately noted on the bill of lading and confirmed by the driver of the transport vehicle. 4.2 Transportation Smaller components of the Rosenberg-RLT-Units are shipped on pallets and can be handled with forklifts or pallet jacks. Larger components are affixed to wooden transport...

 Open the catalog to page 12

Archived catalogs

  1. WORLD OF FANS

    450  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.