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AIRBOX air handling units

AIRBOX air handling units
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AIRBOX air handling units

Product catalog summary
Introduction
The Rosenberg Airbox series offers modular air handling units designed for diverse applications, from basic air exchange to precise control of temperature, humidity, and air purity. These units are configurable for both high-tech and traditional building technologies, available in weatherproof, explosion-proof, and ILH-certified hygiene variants, achieving energy efficiency category A+.
Product Range
The Airbox series includes models A20, F40, S40, S60, and T60, each with specific panel thickness and frame materials. The modular design allows flexible assembly of components like filters, fans, heaters, and coolers based on customer needs. The F40 series features a frameless design for hygienic applications.
Unit Variants and Air Velocities
Airbox units are suitable for indoor and outdoor installations, with options for hygienic and explosion-proof designs. Recommended air velocities vary by unit category to minimize pressure loss and energy consumption.
Energy Efficiency
Energy efficiency is affected by air velocity, fan power consumption, and heat recovery efficiency. Rosenberg units comply with German energy standards and are certified by TÜV Süd. The Eurovent energy efficiency label categorizes units from A to E based on performance metrics.
Type Codes
Type codes for Airbox units indicate casing type, wall thickness, unit size, design, and unit type, providing a standardized way to identify unit specifications.
Airbox A20 Configuration
The A20 model features a frame made from hollow aluminum profiles with double-skinned panels for thermal and acoustic insulation. It offers various module sizes and connection options, with specific flow rates and dimensions detailed for each configuration.
Specifications
Aluminium cast connectors are used for module connections, with sealing material between modules. Airbox A20 panels are attached to an aluminum frame using M6 countersunk screws, ensuring air leak tightness with sealing strips. Module dimensions for various components like fans, filters, heaters, and exchangers are provided in detailed tables.
Procedures
Modules are connected using gusset plates and tapped screws, ensuring smooth module joints covered with plastic caps for hygiene. Panels are offset and screwed from the outside for stability and thermal efficiency.
Standards and Performance
F40 units are Eurovent certified and meet VDI 6022 hygiene regulations. Thermal transmittance and casing leakage are tested under specific pressures, with results provided for different unit types.
Recommendations
For optimal performance, ensure proper sealing and alignment of panels and modules. Consider material options for panels based on environmental and cost considerations.
Key Data from Tables
Module dimensions are specified for various components, indicating length, breadth, and height for different configurations. Performance metrics such as thermal transmittance, thermal bridging factor, and casing leakage are detailed for F40 and S40 units.
Explosive Atmosphere Zones and Safety Categories
Zone 1 (Category 2G) is defined as an area where an explosive atmosphere may occasionally occur during normal operations. Zone 2 (Category 3G) is where such atmospheres are unlikely during normal operations but may occur briefly. Rosenberg manufactures air handling units for Zones 1 and 2, certified under ATEX 100 and GOST R.
Temperature Categories and Explosion Groups
The document categorizes substances by explosion group and temperature class, indicating maximum surface temperatures for safe operation.
Technical Regulations and Guidelines
For detailed technical regulations, the document refers to Guideline RLT 02 from the German AHU Manufacturers Association.
Zone Classification for Units with Heat Recovery
Zones between air sections should differ by only one zone due to potential leakages. Components in explosive areas must be on the suction side of the fan.
Special Features of Explosion-Proof Units
Designs must be adapted to specific applications, ensuring electrically conductive connections and avoiding ignition sources at the fan.
Heat Recovery Systems
Heat recovery systems are essential for energy efficiency, reducing heating/cooling energy needs by up to 90%. Systems include recuperators, regenerators, plate heat exchangers, and rotary heat exchangers.
Fans for Air Handling Units
Free-running impellers with EC motors offer high efficiency and compact design. IEC standard motors provide high efficiency and low energy consumption.
Heater/Cooler Systems
Finned heat exchangers, electric heating coils, and directly fired heating registers are available, each with specific material and operational characteristics.
Filters
Filters ensure supply air quality, with types including bag, panel, Z-line, compact, wire mesh, activated carbon, and HEPA filters.
Filter Systems Overview
Filters are designed with a closed square profile clamping rail for firm mounting. Weatherproof units feature stainless steel frames, and hygiene design units include inspection windows and lighting.
Humidifiers
Types include spray, evaporative, and steam humidifiers, made from corrosion-resistant materials.
Silencers
Silencers reduce noise from fans and air conditioning units using acoustic insulation traps.
Dampers and Connectors
Multi-blade dampers and flexible connectors are available for air flow control, with high-quality actuators for damper operation.
Transport and Installation
Airbox units are designed for easy transport and installation, equipped with a base frame and various handling tools.
Control Units
Control units comply with VDE regulations and EC directives, offering microprocessor-based control for high accuracy. The Airtronic series uses DDC technology for advanced control options.
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Catalog excerpts

AIRBOX air handling units-3

Tailor-made system solutions Air handling units for all applications The requirements on a ventilation system are not always the same. In many applications, all that is required, is a straightforward exchange of air, whereas in other applications the requirements can be very exacting, with regard to temperature, humidity and purity of the air. Rosenberg air handling units in the Airbox series have a modular design and can be individually configured. In this way, the appropriate solution can be assembled using a kind of modular principle for each application, in a quick and straightforward procedure....

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residential buildings offices, hotels, shops AHU in explosion proof design Hospitals, clean room technology

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rosenberg Airbox air handling units in modular construction (series A20, S40, S60, T60) The units consist of a framework structure with double-walled panels, that have acoustic and thermal insulation. The individual modules for the filter, fan, heater, cooler, heat recovery, acoustic insulation as well as the frame materials, are assembled flexibly according to the customers' requirements. Frameless Airbox air handling units (F40) The F40 series is produced in a frameless design. The panels are screwed together from the outside, which means the units have a smooth surface on the inside and will...

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Unit variants and air velocities

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Air volume [m3/h] Air velocity: min. (v1) 1m/s ; optimal (v3) 2,0 m/s ; max. (v9) 4,0 m/s

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Unit series according to air volumes and dimensiones Airbox S40 / S60 / T60 (only S60) - 35R (only S60) - 32R (only S60) - 28Q 28R 25Q 25R 22Q 22R 20Q S 20R

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Energy efficiency Energy efficiency parameters of air handling units: The main factors which, are important for the energy efficiency of an air handling unit, are the air velocity in the profile unit face, as well as the electric power consumption of the fan, which is dependent on the air volume and pressure increase. In a combined air handling unit with heat recovery (HRU), the efficiency and pressure loss of the heat recovery must also be taken into account. We work in accordance with the statutory requirements of the German Energy Saving Ordnance (EnEV), as well as the requirements of the...

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Type Code Type Code AHU F - 40 16Q W Z AHU F 40 16Q W Air Handling Unit Casing type: F = Frameless A = Aluminiumprofil S = Steel profile E = Stainless steel profil I = Thermally decoupled steel profile K = Compact unit (40mm steel profile) Wall thickness: 20 = 20 mm 40 = 40 mm 60 = 60 mm Unit size (07F - 35R) Design: I = Indoor installation (standard) H = Hygienic design W = outdoor installation Unit type: Z = Supply air unit A = Exhaust air unit K = Combined supply and exhaust air unit W = Heat recovery unit S = Special unit X = Explosion-proof unit

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The units have a frame, made from hollow aluminium profile with two chambers, that are joined together using corner connectors, made from fibreglass reinforced polyamide. In order to ensure that the sidewalls are screwed together evenly, the profile is equipped with a guide groove. The 20 mm thick casing panels are double skinned. Up to size 08Q, the inside sheet is 0.75 mm thick, while the outside sheet is made from 1.0 mm galvanised steel. Coatings (standard RAL 7035) stainless steel (AlSl 304), or aluminium panelling (AlMg3) are available on request. The glass wool mats inserted between the...

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Panel connection The panels for the Airbox A20 are screwed onto the aluminium frame profile, using countersunk tapped screws M6. The inside sheet of the panel is pressed against the frame profile by the outside sheet of the panel in this case. The necessary air leak tightness is achieved by the sealing strip between the inside sheet of the panel and the frame profile. Deformation of the outside sheet of the panel at the screw connection points means, that the countersunk screws form a level surface with the outside skin of the unit. Module connection: Special module connectors made from aluminium...

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A20 - Module dimensions of the components [mm] Direct driven centrifugal fans 670 670 358

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HEPA filter Electric heater Crossflow heat exchanger configuration ( one upon the other) Crossflow heat exchanger configuration ( side by side ) Mixing unit Frost protection frame

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Connection dimensions Airbox A20 flat units: 25 Connection dimensions Airbox A20 standard units (rectangular/quadratic): Size

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Airbox Air Handling Units Reference object: Airport, Tiflis (Georgia) 23 AHU´s with air volumes from 5.000 - 25.000 m³/h

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Casing design: Units in the F40 series have a frameless construction. The Air-box F40 is a low-cost alternative to the S40 series, with small sizes up to a unit size 13Q (outside dimension 1340 x 1340 mm). All panels in the F40 series are double skinned, with an inside sheet, outside sheet and insulation in between. The insulation thickness of the side and top panels is 40 mm. The bottom panel of flat units with operation from underneath is also fitted with 40 mm thick insulation. In all other variants, the insulation thickness of the bottom panel is 60 mm. The inner surface of the unit is completely...

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Panel connection: The panels of the F40 series are designed to be offset in relation to one another at their connection points. They are screwed on from the outside at opposite sides in each case along the outside edges, meaning that a highly stable connection is achieved. The screws are located completely within the panel in order to provide the best possible thermal and visual properties. The openings in the outside sheet required for the screw connection on the inside are tightly sealed with UV-resistant plastic caps. Module connection: Gusset plates are mounted on the casing corners at the...

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F40 - Module dimensions of the components [mm] Belt driven centrifugal fans Free running impeller with external rotor motor (AC- / EC-Technic)

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Frost protection frame 1) Dimensions arrangement one upon the other 3) for filter service on dusty air side (VDI 6022) an additional service module is 2) Dimensions arrangement side by side necessary. Alternatively Rosenberg terminal strip system is possible.

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