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THE THICKNESS OF ROCKWOOL INSULATION

THE THICKNESS OF ROCKWOOL INSULATION
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THE THICKNESS OF ROCKWOOL INSULATION

Product catalog summary
Overview: The document outlines standards and guidelines for determining the thickness of ROCKWOOL insulation according to BS 5422:2009. This standard is essential for specifying thermal insulation requirements for pipes, tanks, vessels, ductwork, and equipment operating between -40°C and +700°C. It emphasizes using insulation thicknesses published by TIMSA to comply with building regulations.
BS 5422:2009 Explanation: BS 5422:2009 replaces the 2001 version and applies to HVAC and process work in the UK. It provides criteria for insulation thickness based on practical limits and supports enhanced capital allowances for appropriate insulation thicknesses.
Material Emissivity: The document includes a table of emissivity values for various materials, highlighting the role of emissivity in heat transfer calculations. Low emissivity surfaces result in higher surface temperatures but lower heat loss compared to high emissivity surfaces.
CE Marking: CE marking is mandatory for construction products under the Construction Products Regulation (CPR) since July 2013. ROCKWOOL has been CE marking its products since 2002, ensuring compliance with EU regulations.
pH Neutrality and Durability: ROCKWOOL insulation is chemically compatible with various materials and is pH neutral or slightly alkaline. It is durable, rot-proof, and does not support biological growth, ensuring long-term performance.
Tables and Calculations: The document includes tables specifying minimum insulation thicknesses for various conditions, such as controlling condensation and heat loss, based on criteria like ambient temperature and relative humidity.
Conclusion: For specific design criteria not covered in the tables, ROCKWOOL Technical Solutions can provide tailored calculations. The document emphasizes selecting appropriate insulation thicknesses to meet specific thermal and environmental conditions.
Introduction: This document provides technical specifications and guidelines for insulating pipes using ROCKWOOL products to prevent freezing. It includes detailed tables on required insulation thickness for various pipe diameters under different environmental conditions.
Specifications: The document outlines assumed densities and heat capacities for water and steel, critical for calculating insulation requirements. The densities are 1,000 kg/m³ for water and 7,840 kg/m³ for steel, with heat capacities of 4,200 J/kg.K and 455 J/kg.K respectively.
Insulation Thickness Requirements: Tables specify the minimum insulation thickness needed to protect pipes from freezing under various conditions, considering factors such as pipe diameter, initial temperature, ambient air temperature, and permitted ice formation. The tables differentiate between commercial, institutional, and domestic cold water systems.
Challenges and Recommendations: The document highlights the difficulty in insulating small diameter pipes and suggests additional measures such as circulating water or heat tracing to ensure adequate frost protection.
ROCKWOOL Products: Several ROCKWOOL products are described, including RockLap H&V Pipe Sections, Techwrap2, Techtube, Ductwrap, Ductslab, Lamella Mat, Fire Duct Systems, and Insulated Fire Sleeves. Each product is designed for specific applications, offering benefits such as thermal insulation, fire protection, and acoustic solutions.
Sustainability and Safety: ROCKWOOL emphasizes its commitment to sustainability, noting that its products are made from renewable resources and are highly recyclable. The safety of ROCKWOOL products is confirmed by health and safety regulations, and they do not contain harmful gases.
Contact Information: For further information, ROCKWOOL provides contact details for their Technical Solutions Team and encourages visiting their website for more product details.
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Catalog excerpts

THE THICKNESS OF ROCKWOOL INSULATION-1

THE THICKNESS OF ROCKWOOL INSULATION In accordance with BS5422:2009

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THE THICKNESS OF ROCKWOOL INSULATION-2

THE THICKNESS OF ROCKWOOL INSULATION OVERVIEW BS 5422:2009 is the industry wide standard for determining and specifying the requirements for thermal insulation to pipework & equipment. BS 5422 - Method for specifying thermal insulating materials for pipes, tanks, vessels, ductwork and equipment operating within the temperature range of –40°C to +700°C - Thicknesses calculated for services and equipment under BS 5422:2009 are based on practical limits for all applications. For H&V applications, BS 5422 has adopted thicknesses of insulation published by TIMSA (Thermal Insulation Manufacturers &...

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THE THICKNESS OF ROCKWOOL INSULATION-3

THE THICKNESS OF ROCKWOOL INSULATION THE THICKNESS OF ROCKWOOL INSULATION Surface emissivity (£) table Material CE Marking With the introduction of the Construction Products Regulation (CPR), CE marking has become mandatory for all construction products covered by a harmonised technical specification as of 1st July 2013. This regulation is an EU law and has been adopted by all member states including the United Kingdom. It is now illegal to sell any products covered by a harmonized European standard which are not CE marked accordingly. This new approach standardises the key features of technical...

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THE THICKNESS OF ROCKWOOL INSULATION-4

THE THICKNESS OF ROCKWOOL INSULATION THE THICKNESS OF ROCKWOOL INSULATION Surface emissivity Emissivity is defined as the ratio of the energy radiated from a material's surface to that radiated from a blackbody (a perfect emitter) under the same conditions. It is a dimensionless number between 0 (for a perfect reflector) and 1 (for a perfect emitter). The emissivity of a surface depends not only on the material but also on the nature of the surface. For example, a clean and polished metal surface will have a low emissivity, whereas a roughened and oxidised metal surface will have a high emissivity....

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THE THICKNESS OF ROCKWOOL INSULATION THE THICKNESS OF ROCKWOOL INSULATION Page no. Table 6 (BS5422:2009) Minimum insulation thickness for chilled and cold water steel pipes to control condensation on a high emissivity outer surface (0.9) with an ambient temperature of +25°C and a relative humidity of 80% Table reference Minimum insulation thickness to control the surface temperature of a metallic surface with a surface emissivity of 0.05 and design cold face temperature of 50°C Minimum insulation thickness to control the surface temperature of a non-metallic surface with a surface emissivity...

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Table 7 (BS5422:2009) Minimum insulation thickness for chilled and cold water steel pipes to control condensation on a high emissivity outer surface (0.9) with an ambient temperature of +25°C and a relative humidity of 80% NOTE 1 Thicknesses given are calculated specifically against the criteria noted in the table. These thicknesses may not satisfy other design requirements. In situations where the ambient air temperature is greater than 25°C and/or the relative humidity exceeds 80%, these thicknesses will not be sufficient to control condensation. NOTE 2 These thicknesses only apply where the...

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THE THICKNESS OF ROCKWOOL INSULATION THE THICKNESS OF ROCKWOOL INSULATION Table 9 (BS5422:2009) Minimum insulation thickness for chilled and cold water steel pipes to control condensation on a low emissivity outer surface (0.05) with an ambient temperature of +25°C and a relative humidity of 80% NOTE 1 Insulation thicknesses in this table have been calculated according to BS EN ISO 12241:2008 using standardised assumptions: horizontal pipe in still air at 25°C, emissivity of outer surface of insulated system as specified. NOTE 2 Thicknesses derived solely against the criteria noted in this table...

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THE THICKNESS OF ROCKWOOL INSULATION THE THICKNESS OF ROCKWOOL INSULATION External surface emissivity Minimum thickness of ROCKWOOL Ductwrap (mm) Table 11 (BS5422:2009) Indicative thickness of insulation for cooled and chilled water systems to control heat gain - high emissivity outer surfaces (£ = 0.9) NOTE 1 Insulation thicknesses in this table have been calculated according to BS EN ISO 12241:2008 using standardised assumptions: horizontal pipe in still air at 25°C, emissivity of outer surface of insulated system as specified. NOTE 2 Thicknesses derived solely against the criteria noted in...

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THE THICKNESS OF ROCKWOOL INSULATION Table 13 (BS5422:2009) Table 14 (BS5422:2009) Indicative thickness of insulation for ductwork carrying warm air to control heat loss. Indicative thickness of insulation for chilled and dual-purpose ducting to control heat transfer. NOTE 1 Heat loss relates to the specified thickness and temperature. NOTE 2 Insulation thicknesses in this table have been calculated according to BS EN ISO 12241:2008 using standardised assumptions: horizontal duct at 35°C, with 600 mm vertical sidewall in still air at 15°C, emissivity of outer surface of insulated system as specified....

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THE THICKNESS OF ROCKWOOL INSULATION THE THICKNESS OF ROCKWOOL INSULATION Table 15 (BS5422:2009) Indicative thickness of insulation for non-domestic heating services to control heat loss - low emissivity outer surfaces (£ =0.05) NOTE 1 Insulation thicknesses in this table have been calculated according to BS EN ISO 12241:2008 using standardised assumptions: horizontal pipe in still air at 15°C, emissivity of outer surface of insulated system as specified. NOTE 2 Heat loss relates to the specified thickness and temperature. NOTE 3 The thicknesses in this table are applicable to pipes serving commercial...

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THE THICKNESS OF ROCKWOOL INSULATION THE THICKNESS OF ROCKWOOL INSULATION Table 17 (BS5422:2009) Indicative thickness of insulation for non-domestic hot water service areas to control heat loss - low emissivity outer surfaces NOTE 1 Insulation thicknesses in this table have been calculated according to BS EN ISO 12241:2008 using standardised assumptions: horizontal pipe at 60°C in still air at 15°C, emissivity of outer surface of insulated system as specified. NOTE 2 Heat loss relates to the specified thickness and temperature. NOTE 1 Insulation thicknesses in this table have been calculated...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.