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firepro book final

firepro book final
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firepro book final

Product catalog summary
Overview: The document provides a comprehensive overview of the ROCKWOOL® FIREPRO® range of fire resistance products designed to enhance fire safety in buildings. These products assist architects, contractors, and developers in complying with current fire regulations.
Product Range: The range includes solutions for structural protection, penetration seals, joints, cavity barriers, HVAC, and process pipes. Key products include Ablative Coated Batt, Acoustic Intumescent Sealant, Fire Barrier Systems, and various firestop compounds and sealants.
Firestopping Solutions: Detailed descriptions of firestopping products such as Ablative Coated Batt, which provides fire resistance and acoustic performance for various structures, tested to prEN 1366-3 standard, offering up to 4 hours of fire resistance integrity.
Installation and Performance: Installation involves cutting batts, applying sealant around edges, and friction fitting to seal voids. Specific instructions are provided for different pipe materials, emphasizing non-load-bearing seals.
Acoustic Intumescent Sealant: Used for sealing joints and service penetrations, providing up to 4 hours of fire protection, suitable for fire walls, partitions, and glazing systems, with acoustic sealing capabilities.
Fire Barrier Systems: These systems prevent fire and smoke spread within roof and ceiling voids, offering protection from 15 to 120 minutes, designed for ease of installation and accommodating extended drops up to 10.5 meters.
Specifications: ROCKWOOL® Fire Barrier systems inhibit the spread of flames, heat, and smoke, available in various configurations with specific integrity and insulation ratings.
Fixing Solutions: Describes fixing solutions for timber, steel, and concrete structures using ROCKWOOL® Fire Barriers, highlighting benefits like increased installation speed and reduced costs.
Construction Type - Cavity Barriers: Detailed descriptions of cavity barriers, their performance, properties, and typical fixing methods, emphasizing fire insulation criteria compliance.
Standards & Regulations: ROCKWOOL® Fire Barriers comply with Building Regulations 1991 (2000 edition) and are third-party approved by the LPCB, listed in the Red Book with certificate no. 022c.
Acoustic Performance: Fire Barriers reduce sound transmission, forming part of the ROCKWOOL® SoundPro range of acoustic solutions.
Installation Details: Detailed installation instructions, including the use of patented ROCKWOOL® support angles and clamping plates, covering penetration details and the importance of supporting services penetrating compartment walls.
Figures and Illustrations: Various figures illustrate typical fixing methods, barrier configurations, and penetration details, providing visual guidance for installation.
Specification for Slotted Angles and Fire Barriers: Specifications for slotted angles and fire barriers, including durability recommendations and installation advisory services.
Firestop Systems: Linear and Trapezoidal Firestop Systems provide up to 4 hours of fire resistance at compartment junctions, tested according to BS 476: Part 20: 1987.
Product Composition: ROCKWOOL® products are made from volcanic rock, spun into wool and resin impregnated, moisture-resistant, and maintain stability at high temperatures.
Installation Requirements: Linear Firestop 2 and 3 must be installed with specific compression and fitting requirements to achieve stated fire resistances.
Fire Resistance: Fire resistance ratings are provided for various wall and firestop widths, ensuring integrity and insulation criteria are met.
Multi-Cable Firestop: Seals cable bunches in electrical trunking and trays, providing up to 4 hours of fire protection, easy to install and maintenance-free.
Cavity Barriers: SP Firestop Slab is designed for cavity fire stopping, suitable for cavity widths between 50mm and 400mm, installed horizontally or vertically in masonry and curtain wall constructions.
Product Overview: ROCKWOOL® SP Firestop Slabs are available in two versions: SP 60 Slab and SP 120 Slab, providing 1-hour and 2-hour fire resistance respectively, designed for easy cutting and installation.
Specifications and Dimensions: SP 60 Slab measures 1000 x 650 x 75mm, SP 120 Slab measures 1000 x 650 x 90mm, both faced with reinforced aluminium foil for Class O rating and smoke resistance.
Installation Accessories: ROCKWOOL® SP Fixing Brackets are required for installation, available in two types for different cavity sizes.
Standards and Approvals: The slabs comply with BS 476: Part 20: 1987, achieving 60 and 120 minutes of fire resistance, meeting provisions of Approved Document B3 of the 1991 building regulations.
Performance: The mineral wool base is fire safe, achieving Euro Class A1, withstands temperatures up to 1000°C, with excellent acoustic properties and water repellency.
Applications: Suitable for fire resistance between concrete floor slabs and curtain walling, and in masonry wall cavities up to 400mm wide.
Site Use and Handling: The slabs are light, easy to handle, supplied in compression-wrapped polyethylene, requiring waterproof covering for long-term storage.
Additional Products: ROCKWOOL® TCB and PWCB Cavity Barriers are designed for timber frame and masonry cavity walls, providing fire resistance and minimizing air leakage and heat loss.
Specifications and Applications: ROCKWOOL® PWCBs are 200mm wide, used at party wall/external wall cavity junctions, complying with building regulations for fire stopping, noise reduction, and edge sealing.
Thermal Performance: Effective perimeter edge sealing can reduce the U-value to 0.20 W/m2K, with a U-value of zero achievable if the cavity is fully filled with mineral wool insulation.
Advantages: Provides perimeter edge sealing, non-combustible, meets cavity barrier regulations, tested to BS 476: Part 20.
Fire and Acoustic Performance: ROCKWOOL® PWCB acts as an effective cavity barrier, exceeding fire resistance requirements, providing excellent acoustic seal.
Fire Duct Systems: Part of the FIREPRO® range, offering fire protection and insulation for steel ductwork, certified to BS 476–24, providing ½, 1, 1½, and 2-hour fire protection.
Installation and Fixing Methods: Various fixing methods available, including welded pin and mitre-joint methods, approved for use with steel ductwork.
Ancillaries and Additional Features: Welded steel pins, FIREPRO® Glue, and pigtail screws used for installation, with optional edge protection and vapour barriers.
Product Description: FIREPRO® glue is a water-based adhesive for use with ROCKWOOL® fire protection systems, effective even after frost exposure.
Application Guidelines: FIREPRO® glue can be applied at temperatures as low as -10°C, with specific application methods and curing rates.
Fire Stopping and Construction Types: Detailed instructions for using FIREPRO® glue in various construction scenarios, emphasizing proper fit and glue thickness.
Setting Times: Setting time varies with conditions, with adequate bonding within 1 hour at -10°C to 0°C.
ROCKWOOL BEAMCLAD® Systems: Offer fire protection solutions for structural steel and soffit protection, providing up to 4 hours of fire resistance.
Performance and Standards: ROCKWOOL BEAMCLAD® boards comply with BS 476: Part 21: 1987, moisture-repellent, with low moisture absorption rates.
Installation Options: Several installation methods outlined, including clip fix, glued noggins, and stud welded pin systems.
Project References: Lists projects where ROCKWOOL BEAMCLAD® systems have been used, demonstrating versatility and effectiveness.
Specifications: ROCKWOOL BEAMCLAD® boards available in various thicknesses, designed to provide fire protection for up to 4 hours.
Installation Procedures: Several installation options outlined, each with specific instructions for placement and securing methods.
Fire Protection Standards: All systems tested or assessed to BS 476: Part 21: 1987 standards, specifying critical steel temperatures and required board thicknesses.
Recommendations: Guidelines for securing board-to-board joints, using pigtail screws, and ensuring good contact during pin welding.
Supply and Materials: ROCKWOOL BEAMCLAD® slabs supplied on pallets, with various fixing components available from ROCKWOOL® stockists.
Key Data from Tables: Includes tables providing approximate weight of FIREPRO® glue per linear meter of joint and required minimum thicknesses of ROCKWOOL BEAMCLAD® for different section factors and fire resistance periods.
Introduction: Discusses application of FIREPRO® Glue in enhancing fire performance for Dry Joint Systems, providing up to 4 hours of fire protection.
Fixing Boards to Noggins: Practical method for three or four-sided protection, involving cutting and gluing noggins, applying glue, and securing with nails.
Fixing Boards with Stud Welded Pins: Alternative method involving fitting pins, testing them, and securing boards with washers and glue.
Installation Sequences: Detailed sequences for noggin fix and stud welded pin fix, emphasizing proper glue setting and joint tightness.
Vapour Barriers and Painted Steel: Recommendations for vapour seal application and notes on painting structural steelwork for corrosion protection.
Supply and References: Details on supply of ROCKWOOL BEAMCLAD® products and references to the ROCKWOOL® FIREPRO® range.
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Catalog excerpts

firepro book final-1

Comprehensive range products & solutions

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The ROCKWOOL® FIREPRO® range of products provides firestopping and fire resistance throughout the whole construction process; intended to make buildings and their inhabitants safer in the event of fire. Beyond ROCKWOOL® insulation’s inherent fire resistant qualities, our specialist range of products help architects, contractors and developers conform to current fire regulations. Our range of fire resistance products cater for most general purpose and specialty building applications: Structural protection Penetration seals Joints Cavity barriers Heating, ventilation and air conditioning Process...

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Ablative Coated Batt 6 Acoustic Intumescent Sealant 8 Fire Barrier Systems 10 Fire Resistant Silicone Sealant 20 Firestop Pipe Collars 25 Firestop High Expansion Intumescent Sealant 28 nsulated Fire Sleeves 30 Intumescent Expansion Joint Seal 32 Intumescent Pipe Wraps 36 Intumescent Putty Pads (External Socket) 38 ntumescent Putty Pads (Internal Socket] 40 Linear and Trapezoidal Firestop system 42 TCB & PWCB Cavity Barriers 53 Fire Protection Fire Duct Systems 56 ROCKWOOL BEAMCLAD® Systems 69 ROCKWOOL BEAMCLAD® Systems Contractors' Fixing Guide 75

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Product Selector Find the right product for your specific building requirement 2 Structural Protection 1 Cavity Barriers Large Cavity Barrier Ceiling/roof voids Fire Barrier Fire Barrier Slabs Wall Cavity Fire Stops Masonry/timber frame TCB & PWCB Cavity Barriers Masonry/cladding/floor edge junctions SP Firestop Systems Steel Protection of Beams & Columns ROCKWOOL BEAMCLAD® Systems Fire Tube Reinforced Concrete & Composite Floor Soffits ROCKWOOL BEAMCLAD® Systems Soffit Slab (refer to the ROCKWOOL® Soffit Slab datasheet) Adhesives for use with ROCKWOOL BEAMCLAD® Ablative Coated Batt Fire Tube...

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Acoustic Intumescent Sealant 8 Intumescent Expansion Joint Seal 32 Fire Resistant Silicone Sealant 20 Masonry wall/concrete/composite wall Ablative Coated Batt 6 Acoustic Intumescent Sealant 8 Fire Barrier Slab 10 Fire Resistant Silicone Sealant 20 Linear and Trapezoidal Firestop Systems 42 Masonry wall to metal deck Acoustic Intumescent Sealant 8 Fire Resistant Silicone Sealant 20 Linear and Trapezoidal Firestop Systems 42 Concrete floor to wall Movement joint Intumescent Expansion Joint Seal 32 HEATING, VENTILATION Fire Protection of Steel Ducts Fire Duct Systems 56 Circular ducts Fire Duct...

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construction type penetrative void fillers Ablative Coated Batt Firestopping solution for large voids in walls and floors As part of the comprehensive FIREPRO® range of fire protection products, the ROCKWOOL® Ablative Coated Batt is intended to act as a barrier to reinstate the fire resistance and acoustic performances of concrete floors, masonry walls and dry wall systems when voids have been created for the passage of services. This includes pipes made of plain or stainless steel, cast iron, copper, polypropylene (PP), high density polythene (HDPE), PVC and ABS along with ductwork and dampers...

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Performance & properties Safety rail ROCKWOOL® insulated fire sleeve ROCKWOOL® coated batt Conlit Bandage Cable ladder ROCKWOOL® Fire Tube Installation FIREPRO® Ablative Coated Batts are manufactured by spraying specially produced, high density ROCKWOOL® insulation with an additional fire protection ablative coating. This is a fully automated process to ensure an even thickness of coating. Load-bearing seals FIREPRO® Ablative Coated Batts are not intended for use as load-bearing seals. Where a load-bearing seal is required, ROCKWOOL® Firestop Compound should be considered. Fire performance Ablative...

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construction type sealants Acoustic Intumescent Sealant Fire & Acoustic Intumescent Sealant for thin linear joints As part of the comprehensive FIREPRO® range of fire protection products, ROCKWOOL® Acoustic Intumescent Sealant is suitable for sealing joints and service penetrations in fire walls, partitions, fire rated door frames and glazing systems. Tested to BS476 Part 20, ROCKWOOL® Acoustic Intumescent Sealant provides up to 4 hours fire protection in joints of up to 30mm width. Acoustic Intumescent Sealant is available in 310ml cartridges or 5 litre tubs. In addition to the fire rating the...

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Performance & properties Aerated concrete/Blockwork walls Min wall width (mm) Fire Resistance Integrity Insulation Polyethylene foam backing rod Polyethylene foam backing rod Polyethylene foam backing rod Polyethylene foam backing rod Polyethylene foam backing rod Polyethylene foam backing rod Seal location Fire Resistance Integrity Insulation Aerated concrete floors Min floor depth (mm) Polyethylene foam backing rod Polyethylene foam backing rod Polyethylene foam backing rod Note: Other performances are available – please contact Technical Support for details Acoustic Performance Weighted Sound...

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construction type Cavity barriers Fire Barrier Systems Inhibiting the spread of fire & smoke in concealed spaces As part of the comprehensive FIREPRO® range of products, ROCKWOOL® Fire Barrier systems offer labour-saving solutions to prevent fire and smoke spread within roof and ceiling voids for all general conditions encountered on site. The vertically hung Fire Barriers are capable of achieving both integrity and insulation protection periods from 15 to 120 minutes, and the friction fitted Fire Barrier Slab will also provide 60 minutes integrity and insulation. It is ROCKWOOL®’s essential...

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Description, performance & properties Product Fire perfomance Integrity (mins) Insulation (mins) ½ hour Cavity Barrier 1 layer 60mm Fire Barrier foil faced overlapped joints 1 hour Fire Barrier 2 layers 50mm Fire Barrier staggered vertical joints 1½ hour Fire Barrier 2 layers 50mm Fire Barrier staggered vertical joints 2 hour Fire Barrier 2 layers 60mm Fire Barrier foil faced separated by 40mm airspace 1 hour Fire Barrier Slab 100mm foil faced slab It is essential to ensure that the fire insulation criteria of any barrier specified meets the requirements set out in the Approved Document B. Description...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.