Overview: The document is a technical catalog for Outdoor 20, a 20mm thick porcelain
tile designed for outdoor use. It highlights the product's specifications, advantages, and installation methods, emphasizing its durability and versatility for various applications.
Specifications: Outdoor 20 is a porcelain tile with high resistance to breaking load and stress, making it ideal for both public and private outdoor areas. It is anti-icing, fireproof, resistant to chemical and atmospheric agents, and unaffected by moss or insects. The tile is easy to maintain and clean.
Advantages: The product offers numerous benefits over traditional natural materials used outdoors. It does not absorb water, resists chemical attacks and salt used for ice melting, and is unaffected by mold or moss. The tiles are perfectly calibrated with uniform thickness, easy to clean, and maintain their color and technical characteristics over time. They allow for aesthetic continuity between indoor and outdoor spaces and are easy to manipulate and install.
Applications: Outdoor 20 can be installed in a wide range of exterior and interior spaces, including gardens, patios, terraces, stairs, passageways, pools, walls, hotels, spas, residential and industrial areas, urban paving, and beaches. It is suitable for areas with mild road traffic.
Installation: The document describes a revolutionary installation system using bearing supports or plots, which overcomes limitations of traditional exterior installation methods. This system is not tied to the building structure, allowing for easy maintenance and inspection of underlying installations. It provides better acoustic insulation and thermal isolation, and facilitates water drainage. The system is cost-effective, easy to install without adhesives, and allows for easy disassembly and reuse.
Installation Methods and Advantages:- Traditional Installation: This method is not linked to the building structure, preventing cracking or breaking, especially in areas exposed to sunlight and outdoor conditions. It allows easy maintenance and inspection of facilities underneath, such as water pipes and electricity systems. It provides increased soundproofing and thermal insulation, achieves flat paving without drainage slopes, and is ideal for areas with structural weight issues due to its low weight (47kg/m2). The spacing between tiles facilitates water drainage, and it prevents water leakage between the material and waterproof agent. It has a lower installation cost as it does not require highly qualified staff, is easy and clean to install without adhesive glue, and is easily demountable and reusable.
- Elevated System Installation: This system uses supports or plots to overcome limitations of traditional outdoor installation methods. It shares similar advantages with traditional installation, such as not being linked to the building structure, easy maintenance, increased soundproofing, and thermal insulation. It also allows for flat and continuous paving without drainage slopes and is ideal for structurally sensitive areas like balconies.
- Dry Installation: Outdoor 20 can be installed on gravel, grass, or sand without glue. This method is quick, ecological, highly aesthetic, immediately passable, and easily removable, avoiding legal installation issues.
- Traditional Adhesive Installation: This method is suitable for areas with vehicular traffic, commercial and industrial sites, and garage access ramps. It withstands high traffic stress, does not absorb stains, and is easy to clean, even with a pressure hose.
Specifications and Features: The document discusses DDS products, which are characterized by their double load, allowing for polishing without losing the design pattern. The products can be finished with a natural texture, polished like natural stone, or with a non-slip CTE3/R11 finish for safety in areas prone to falls.
Finishes: Products can be customized with textures that best suit the design, offering a natural and pleasant touch. The non-slip finish is particularly useful for spaces requiring additional safety measures.
Applications: DDS surfaces are highly resistant, suitable for high-traffic public spaces without losing their design. They are also available in OUTDOOR 20 models, which are 20mm thick, anti-slip, and highly resistant to bending, making them ideal for urban spaces, domestic use, hygienic environments, and furniture.
Technical Information: The document provides detailed technical specifications, including packaging, thickness tables, and compliance with various ISO standards. Key technical characteristics include water absorption, modulus of rupture, frost resistance, and resistance to acids, bases, and stains.
Preliminary Tasks: Before installation, surfaces must be thoroughly cleaned and prepared to ensure proper adhesion. This includes removing existing tiles, imperfections, and ensuring the surface is flat. Verification of product markings, appearance, color uniformity, and chemical resistance is also necessary to ensure quality and durability.
1. Preliminary Tasks: Before starting any installation work, it is crucial to prepare the surface where the ceramic material will be placed. This involves cleaning the surface thoroughly to ensure it is free from dust and other elements, ensuring proper adhesion of the new material. If existing ceramic material is present, impurities should be removed using appropriate tools.
2. Type of Fixing: There are different methods for fixing tiles depending on the material and its thickness. The 'dry' method involves installing tiles without cement or adhesive on substrates like raised floors, grass, gravel, or sand. The 'traditional' method uses special ceramic cements for a permanent fix. For façades, porcelain tiles are ideal due to their low water absorption, with systems like exposed or concealed clips and chemical anchors providing benefits such as acoustic and thermal insulation.
3. Fixing: Choosing the right tools is essential for successful tile installation. Tools include trowels, spirit levels, spacers, and suction cups. The orientation and layout of tiles should be decided before installation, with common styles including traditional and patterned layouts.
4. Grouting: Grouting is an important step following tile installation, ensuring the tiles are securely set and providing a finished look.
5. Final Clean Up: After installation, all obstacles should be removed to facilitate cleaning. The ceramic floor should be swept or vacuumed to remove dust and debris, followed by mopping with a suitable cleaner. Cement or grout residues can be removed with a soft scrubber.
6. Maintenance: Regular cleaning with general-purpose cleaners is recommended, avoiding those with oil or animal fat bases to prevent residue buildup. Thorough rinsing with clean water is essential after cleaning. Hydrofluoric acid and its derivatives should be avoided as they can irreparably damage tiles.
Technical Document Summary:
1. Preliminary Tasks: Before starting any work, ensure all necessary preliminary tasks are completed to prepare the site for tile installation.
2. Type of Fixing: Choose the appropriate method for fixing tiles based on the specific requirements of the project.
3. Fixing: Follow the recommended procedures for installing tiles, ensuring proper alignment and adhesion.
4. Grouting: Selecting Grout Colour: Clients can choose a grout colour that complements the ceramic tiles. A similar shade to the tile is recommended. Application: Once tiles are installed and dry, apply grout using a rubber trowel and remove excess with a wet sponge. Repeat until all joints are filled.
5. Final Clean Up: Remove all obstacles to access every corner for thorough cleaning. Sweep or vacuum to remove dust and debris, paying special attention to corners. Use a commercial cleaning product designed for tiled floors, diluted as per instructions, to mop the area. Remove cement or grout residues with a soft scourer, testing first on an inconspicuous area.
6. Maintenance: Use commercially available cleaning products suitable for ceramic tiles. Avoid products based on oil, animal fat, or soap to prevent residue build-up. Rinse tiles thoroughly with clean water after cleaning. Avoid hydrofluoric acid as it can cause irreversible damage. Regular cleaning steps include removing residues, cleaning spills promptly, and using diluted cleaning products as per instructions.
Technical Information: Anti-Slip Flooring: Safety is a priority, and ROCERSA uses internationally recognized tests to evaluate slip resistance. Ramp Method: A technician walks on a lubricated ramp, and the angle is increased until slipping occurs. Classifications range from R9 to R13, with higher numbers indicating greater friction. Pendulum Test: A pendulum with a rubber slider measures slip resistance, with classifications from 0 to 3, where higher numbers indicate greater resistance.
Anti-Slip Flooring Classification: Floors are classified from R9 to R13 based on slip resistance, with higher numbers indicating greater resistance. The classification is determined by the angle of inclination suitable for different areas, ranging from normal static friction (R9) to very high static friction (R13).
Rectified Products Installation Guidelines:- Do not wet tiles before installation to avoid deformation.
- Ensure walls are smooth before installation; use mortar and allow 48 hours to set.
- Apply adhesive with a notched trowel.
- Leave a minimum gap of 0.5 mm to prevent dimensional issues.
- Avoid tapping tiles during installation to prevent misalignment.
- Handle tiles carefully to avoid chipping.
- Grout with a rubber trowel once dry and clean before it sets.
Products Recommended for Outdoor Use:- Use porcelain tiles with water absorption below 0.5% for extreme weather conditions.
- Level surfaces with a 2% slope to prevent water stagnation and ice formation.
- Use appropriate adhesive and waterproof joints to prevent water infiltration.
- Include expansion joints every 6-9 m² and respect structural joints.
- Ensure complete adhesion with no voids under tiles.
- Meet minimum anti-slip requirements for outdoor pavements.
Barefoot Method Classification: Classifications A, B, and C are used for barefoot areas with soapy water, with A for angles ≥ 12º and C for angles ≥ 24º. Rough surfaces increase friction but may collect dirt and be uncomfortable to walk on, suitable for safety-prioritized areas like industrial sites.
Specifications and Recommendations for Tile Installation:
1. Product Specifications:
- Use only group BI porcelain tiles for outdoor installations, especially in extreme weather conditions, due to their low water absorption rate of less than 0.5%.
2. Surface Preparation:
- Level the surface with a levelling compound or mortar before installation, ensuring a 2% slope to prevent water stagnation and ice formation.
- Install a waterproofing and drainage system on terraces and open areas.
3. Adhesive and Grouting:
- Use cement with low water absorption and impermeable grout to prevent water ingress and potential ice damage.
- Maintain a minimum joint width of 1.5 mm.
4. Expansion Joints:
- Install expansion joints every 6-9 m² and respect existing structural expansion joints.
5. Installation Technique:
- Use a toothed trowel and rubber hammer to ensure tiles are fully compacted with no gaps underneath.
6. Anti-Slip Requirements:
- Ensure exterior flooring meets minimum anti-slip standards, which vary by country.
7. Material Suitability:
- Use appropriate materials for permanently wet areas, complying with technical specifications.
General Sale Terms:
- Merchandise is shipped at the buyer's risk.
- Catalogue colors are indicative and subject to variation.
- Claims are not accepted for installed materials.
- Payments are made directly to Roig Ceramica SA, with a 30-day notice for price changes.
- Legal disputes are handled in Castellon, Spain.
Useful Information:
- The catalogue's technical data is subject to change for product improvement.
- All content is copyright protected, and reproduction requires permission from Roig Cerámica, S.A.
Technical Information Overview:
This document provides technical information on various ceramic tile products offered by Roig Cerámica, S.A. It includes details on anti-slip flooring, rectified products, products recommended for outdoor use, general sale terms, and useful information.
Key Sections:
- Anti-Slip Flooring: Information on tiles designed to prevent slipping, suitable for areas where safety is a concern.
- Rectified Products: Details on tiles that have been mechanically finished to ensure precise dimensions and uniformity.
- Outdoor Recommended Products: A selection of tiles specifically recommended for outdoor environments due to their durability and resistance to weather conditions.
- General Sale Terms: The document outlines the terms and conditions applicable to the sale of these products.
- Useful Information: Additional information that may assist in the selection and use of the tiles.
Product References:
The document lists numerous tile products with specific dimensions and color variations, such as ARUBA, ATMOSPHERE, AXIS, BELFORT, BLACKSHEEP, BLUENORTE, BRUGES, CHRONO, CITADEL, CONTRACT, DOVER, LIVERMORE, MAKE UP, MATERIA, MOON, ICON, ETERNAL STONE, EVERGLOW, FLOW, OLD STATION, SYNERGY, VENICE, and MUSTANG. Each product is available in various sizes and finishes, suitable for different applications.
Contact Information:
Roig Cerámica S.A. is located at Camino viejo de Onda, S/N. 12540 Vila-real (Castellón). Contact can be made via phone at 964 50 62 42 or email at
[email protected]. More information is available on their website www.rocersa.es.