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ROBUSTA-GAUKEL GmbH & Co. KG
7.1. DEPOFLEX STORAGE RACKS

7.1. DEPOFLEX STORAGE RACKS

Product catalog summary

Overview of DepoFlex Storage Racks

DepoFlex storage racks are designed for the safe and efficient intermediate storage of precast concrete wall panels and formwork elements at production facilities or construction sites. They provide a stable, enclosed structural system that can be set up on firm ground without special foundations or additional anchoring. The racks are modular, galvanized for durability, and can be dismantled for space-saving storage and transport.

Key Features and Advantages

Available in two main lengths: 4.20 m (DepoFlex 4000) and 6.00 m (DepoFlex 6000), with the 6000 series extendible in height up to 6.60 m (DepoFlex 6000 Plus) for taller elements.
Each rack forms a self-contained structural system stabilized by the weight of stored elements on lateral wooden girders, protecting sensitive prefab edges from damage.
Includes perforated girders with pinholes and pins to secure elements against tipping and allow storage of low embankment or railing elements.
Frames can be lifted and moved easily by crane using stable hooks.
Modular design allows rapid assembly and disassembly with minimal loose parts, reducing transport volume and risk of lost components.
Preassembled components can be stacked safely for transport and storage.

Construction and Assembly

The storage racks consist of a base frame, vertical frame, diagonal struts, and pinhole girders. The vertical frame is symmetrical to prevent assembly errors. Diagonal struts are hinged and fixed to the base frame for stability against tilting and horizontal loads. Assembly involves connecting the vertical frame to the base frame with screws and securing diagonal struts. After use, racks can be folded for compact transport.

The DepoFlex 6000 series includes an extension element (DepoFlex 6000 Plus) to increase height to 4.60 m or up to 6.60 m for very high elements, with additional cross struts for lateral stiffening.

Storage Rails and Accessories

Perforated single girders are available as storage rails for universal fixing to steel or concrete supports. They feature staggered rows of holes for narrow spacing of cotter pins, allowing space-efficient and accessible storage. Cotter pins are solid, galvanized, and coated with transparent plastic to protect prefab surfaces and indicate correct insertion depth.

Technical Specifications

DepoFlex 4000: Length 4200 mm, Width 1490 mm, Height 1920 mm, Weight approx. 570 kg.
DepoFlex 6000: Length 6000 mm, Width 2400 mm, Height 2620 mm, Weight approx. 1200 kg.
DepoFlex 6000 Plus (with extension): Height up to 4620 mm or extendible to 6600 mm.
Extension element for 6000 series: Length 6000 mm, Height 2000 mm, Weight approx. 300 kg.

Maximum Element Dimensions for Storage

Storage racks accommodate various maximum wall element sizes depending on application:

Concrete prefab walls: max length 8.50 m with height 1.80 m, or max height 3.50 m with length 4.00 m.
Wall formwork: max length 8.10 m with height 2.40 m, or max height 4.05 m with length 4.80 m.
DepoFlex 6000 series allows storage of elements up to 9.25 m length with 2.40 m height or 4.50 m height with 2.65 m length.
DepoFlex 6000 Plus supports elements up to 6.60 m height with corresponding length limits.

Handling and Transport

Base frames include forklift channels to prevent slipping during handling. Diagonal struts are integrated and fixed for safe transport. Preassembled components stack securely to prevent sideways slipping. Pins can be pre-inserted during transport to secure elements.

Component Details and Weights

Base frame 6000: approx. 512 kg
Vertical frame 4000: approx. 300 kg
Horizontal frame 4000: approx. 265 kg
Diagonal strut: approx. 6 kg each
Storing rail: approx. 184 kg
Vertical post: approx. 25.9 kg
Cross struts: 18 to 32 kg depending on length

Manufacturer Information

Robusta-Gaukel GmbH & Co. KG, headquartered in Weil der Stadt-Hausen, Germany, with an office in Berlin. Contact details include phone, fax, email, and website.

Summary

The DepoFlex storage rack system offers a robust, modular, and flexible solution for the safe storage and handling of precast concrete elements and wall formwork on construction sites. Its design prioritizes protection of prefab elements, ease of assembly, transport efficiency, and adaptability to various element sizes, enhancing site safety and operational efficiency.

Catalog excerpts

STORING AND INSTALLATION AT CONSTRUCTION SITES 7.1. DEPOFLEX STORAGE RACKS for safe storage on sites

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DEPOFLEX STORAGE RACKS AND ACCESSORIES GENERAL INFORMATION Your advantages at a glance: G Secure intermediate storage for precast component wall panels at a production facility or on a construction site Optimum application for wall formwork – more order and safety at a construction site Can be dismantled to save space with storage and transportation DepoFlex 6000 series extendible in height to 6.60 m for high wall elements and precast components Expandable to a height of 6.0 m for special cases Each storage rack forms an enclosed structural system on its own Can be set up without any special...

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DEPOFLEX STORAGE RACKS AND ACCESSORIES GENERAL INFORMATION When delivering the wall elements on the construction site often it is not possible to mount the elements directly from the truck on the spot. That means, that the elements have to be stored temporarily, which means there is danger of damage, if the elements are placed on the floor or leaned against walls or slopes. Also at in-situ-concrete construction sites with wall formwork the storage racks guarantee accuracy and safety. A further positive effect: enormous saving of time when selecting the elements. Products subject to technical...

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DEPOFLEX STORAGE RACKS AND ACCESSORIES DEPOFLEX STORAGE RACK 4000 The vertical frame with pinhole girder and diagonal struts will be connected to the base frame with two included screws. The 4 lateral diagonal struts for stabilizing the vertical frame against tilting and horizontal impact loads are fixed to the base frame with a hinge fitting. For erecting these 4 struts can be easily turned upwards and screwed to the vertical frame. Thus there are no more loose parts which can get lost during transportation. After the use on the site the storage racks can be dismounted space saving and being...

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DEPOFLEX STORAGE RACKS AND ACCESSORIES DEPOFLEX STORAGE RACK 4000 After that the struts are screwed to the vertical frame (see detailed drawing). As a result, apart from the connecting screws, there are no loose parts that might get lost during transportation. After use on the construction site, the frames can be folded up again to save space and can also be transported efficiently to the next place of use with a small transport volume. Products subject to technical changes

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DEPOFLEX STORAGE RACKS AND ACCESSORIES PRE-ASSEMBLED STRUCTURAL COMPONENTS Overview DepoFlex 6000 The special feature of the modular Depoflex is, that just a few components can be assembled to different sizes of frames. Base frame (with 4 lateral diagonal struts fixed to the base frame for transport) base frame (with mounted diagonal struts for transportation) Base frame The base frame has connecting points, to which the diagonal struts can be attached when the Depofles is dismantled. This guarantees a safe transport, furthermore there’s no need for searching for loose, separate bolts, because...

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DEPOFLEX STORAGE RACKS AND ACCESSORIES PRE-ASSEMBLED STRUCTURAL COMPONENTS Integrated diagonal struts for storage and transport Extension element for DepoFlex 6000 (= DepoFlex 6000 Plus) The extension element will be delivered to site as a preassembled component, it consists of 1 storing rail, 2 vertical posts and 2 diagonal struts. For transportation the diagonal struts are fixed to the junction plates, no danger of damage because they are aligned close to the storing rail. By that the screws for the connection to the basic element are fixed safely. Storage and transport The preassembled structural...

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DEPOFLEX STORAGE RACKS AND ACCESSORIES DEPOFLEX 6000 – MOUNTING DepoFlex storage rack 6000 – quick and easy mounting, ready to use within only a few steps: The preassembled basic frame with diagonal struts will be erected in one piece with the crane, placed onto the floor frame and fixed with 2 x 2 screws. After this simply detach the cross struts off the floor frame and mount them with 2 screws each for stabilizing the storage rack against lateral impact loads. DepoFlex storage racks and accessorie

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DEPOFLEX STORAGE RACKS AND ACCESSORIES EXTENSION ELEMENT DepoFlex storage rack 6000 – with extension element (DepoFlex 6000 Plus) An increasing of height to 4.60 m is made with the extension element. For the lateral stiffening there are also 4 cross struts necessary, which are fixed safely in the floor frame for transportation. Elements up to a height of 6.60 m can be set in thies extended DepoFlex. Products subject to technical changes

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DEPOFLEX STORAGE RACKS AND ACCESSORIES STORING RAIL Alternative: perforated single girders as storing rail For universal fixing to firm columns or supports made of steel profiles or concrete. As an accessory 3 loose lashes are added, which are welded to the according points on the spot. These rails are available from stock in a standard length of 6 m. Other lengths are available on request. Detail: Because of the two staggered rows of holes in the perforated girders you will have a narrow spaced raster to insert the cotter pins, this guarantees a space saving narrow placement of the elements....

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DEPOFLEX STORAGE RACKS AND ACCESSORIES GENERAL INFORMATION TECHNICAL DATA: DepoFlex storage rack 4000, galvanized Weight [kg/unit] With use of wall formwork: Max. dimensions of the wall elements ratio length/height Max. length = 8.10 m, accoring heigt = 2.40 m Max. height = 4.05 m, according length = 4.80 m 4,0 m With the use of concrete prefab walls: Max. dimensions of the wall elements ratio length/height Max. length = 8.50 m, according height = 1.80 m Max. height = 3.50 m, accoring length = 4.00 m 3,5 m 3,0 m 2,0 m Products subject to technical changes

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DEPOFLEX STORAGE RACKS AND ACCESSORIES GENERAL INFORMATION TECHNICAL DATA: DepoFlex storage rack 6000 galvanized Length Width Height Weight Item No. [mm] [mm] [mm] [kg/Stck.] 2400 Extension element for DepoFlex storage rack 6000, galvanized Length Height Weight [mm] [mm] [kg/unit] 6000 DepoFlex storage racks and accessories

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