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SCHLEGEL – CATALOGUE – 2021

SCHLEGEL – CATALOGUE – 2021
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SCHLEGEL – CATALOGUE – 2021

Product catalog summary
Introduction to EN 12365 2003: This European standard specifies performance requirements for gaskets and weatherstripping in doors, windows, shutters, and curtain walling, focusing on air, water, sound, and energy control. It is divided into four parts: performance requirements, linear compression force, deflection recovery, and recovery after accelerated aging.
CE Marking and Compliance: The Construction Products Regulation requires CE marking for construction products in the EEA. Compliance with EN 12365 2003 is essential for weatherstrips and gaskets, ensuring materials are non-hazardous and meet performance standards.
Weatherseal Classification System: EN 12365 2003 includes a classification system using a six-digit code to indicate category of use, working range, linear compression force, working temperature range, deflection recovery, and recovery after aging, aiding manufacturers in selecting appropriate components.
Product Performance Tables: Performance testing for weatherseals, including linear compression, deflection recovery, and recovery after aging, is conducted by accredited facilities like SchlegelGiesse.
Schlegel Product Range: Schlegel offers a variety of weatherseal products, including Q-Lon polyurethane foam seals, Foam-Tite TPV foam seals, brush pile polypropylene seals, TPE and foamed TPE extruded seals, and soft PVC extruded seals, suitable for timber, PVC, and aluminum applications.
Introduction: The document provides an overview of Schlegel's sealing products, emphasizing the importance of selecting the right seal based on performance requirements and compliance with standards.
Selecting a Seal: Selection depends on performance characteristics required for specific applications like doors, windows, and curtain walling, with reference to standards such as EN 12365-1 2003 and EN 12524 2000.
Quality and Standards: Schlegel products meet British, European, and International Standards, with a Quality Management System certified to BS EN ISO 9001:2015, undergoing rigorous testing for compliance and performance.
Cradle to Cradle Certification: Schlegel's Foam Seals and Brush Pile seals have achieved a silver level in the Cradle to Cradle Certified® Products Program, evaluating products across five categories.
Thermal Conductivity: EN 14351-1 2006 outlines methods for determining thermal transmittance of windows and doors. Schlegel's Q-Lon seals have a low thermal conductivity of 0.041 W/(m·K).
Other Relevant Standards: Additional European Standards relevant to windows and doors include EN 12207 2000 for air permeability and EN 12208 2000 for water tightness.
Glossary of Terms: A glossary explains terms related to seals and gaskets, such as deflection recovery, free height, and linear compression force.
Brush Pile Seals: Schlegel offers a range of brush pile seals made from polypropylene, designed for flexibility and durability, with options for adhesive backing and additional draught proofing features.
Conclusion: The document concludes with a detailed product selector for brush pile seals, highlighting their applications, dimensions, and characteristics.
Technical Specifications Overview: Detailed technical specifications for brush pile seals used in sealing applications for windows, doors, and other structures are provided, including dimensions, material options, and compression recommendations.
Key Sections and Specifications: Specifications include backing and pile dimensions, material and color options, compression recommendations, optional features, standard solutions, and applications.
Conclusion: Comprehensive specifications for selecting and applying brush pile seals in various applications are provided, emphasizing the importance of choosing the correct dimensions, materials, and optional features.
Overview: Detailed specifications and classifications for brush seals and Q-Lon polyurethane foam seals used in doors and windows are provided, including technical specifications, packaging details, and performance classifications according to EN 12365:2003.
Specifications: Multiple brush seal models are listed with specific dimensions, seal gaps, groove widths, and packaging details.
Materials and Colours: Seals are made from materials like ABS, PP, PVC, and polyurethane foam, available in various colors.
Performance and Testing: Q-Lon polyurethane foam seals are highlighted for their superior performance, including excellent memory, stability, acoustic and thermal performance, and resistance to environmental factors.
Classification System: The classification system under EN 12365:2003 includes categories for use, working range, linear compression force, temperature range, deflection recovery, and recovery after aging.
Applications: Seals are suitable for various applications, including timber, PVCu, and aluminium windows and doors, as well as interior design and furniture applications.
Conclusion: Schlegel's brush seals and Q-Lon polyurethane foam seals offer a wide range of options for different sealing needs, with proven performance and adaptability to various environmental conditions.
Product Performance and Testing: Testing methodologies for Q-Lon polyurethane foam seals include linear compression, deflection recovery, and recovery after aging, as per EN 12365 2003 standards.
Material and Colour Specifications: Q-Lon seals are made from a special polyurethane foam encased in a weather-resistant polyethylene liner, available in various colors.
Technical Information: Seals operate effectively in temperatures ranging from -60°C to +70°C, with a heat conductivity of 0.041 W/mK at 0°C.
Seal Applications and Dimensions: Detailed dimensions for various applications are provided, including universal surface fitting, timber entry doors, timber windows, PVCu doors and windows, and internal doors.
Certifications: Q-Lon seals are certified under multiple standards, including EN 12365, KOMO, SKZ, Sintef, and Cradle to Cradle.
Packaging and Installation: Seals are available in taped and untaped versions, with packaging options varying by product.
Conclusion: Q-Lon polyurethane foam seals offer versatile applications across various door and window types, providing excellent thermal and soundproofing performance.
Overview of Seal Types: Nova-Seal and Lozaron offer a range of sealing solutions tailored for specific applications in the fenestration industry.
Nova-Seal Specifications: Various models with specific groove widths, minimum groove depths, and packaging details are suitable for dry-glazing applications and timber windows and doors.
Lozaron Specifications: Includes foamed TPE with elastic micro-cell foam, silicone seals for wide temperature ranges, and PP/PVC extrusions with excellent mechanical properties.
Key Features: Nova-Seal offers high deflection recovery, while Lozaron provides versatile applications and resilience to temperature.
Packaging and Dimensions: Detailed dimensions for groove width, minimum groove depth, rebate, and seal gap are provided for each product type.
Conclusion: Both Nova-Seal and Lozaron offer a range of sealing solutions tailored for specific applications, providing options for both standard and custom configurations.
Foam-Tite Closed Cell Foam Profile: Offers superior weather sealing performance with three carrier styles and a TPV foam core for high durability.
Hybrid Seals: Allow for the combination of any foam shape and carrier from a wide range of profiles into a unique profile.
Custom Options: A comprehensive portfolio of bespoke materials is available to suit individual needs.
Product Options: Includes CLAD FT, C2 Weatherseal, and Pro Slip Coating, each offering specific benefits.
Example Profiles: Various profiles are detailed with specifications for groove, rebate, and seal gap dimensions.
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Catalog excerpts

SCHLEGEL – CATALOGUE – 2021-2

GENERAL INDEX G3-QF (Quadrafin): Extruded Brush Pile Seals Enabling a window or door to meet CE marking 2016 6 Angle-Pile (AP): Extruded Brush Pile Seals Dust-Plug (DP): Woven Brush Pile Seals Shutter-Pile (SP): Woven Brush Pile Seals Bi-Fin (BF): Extruded Brush Pile Seals A GUIDE TO: WEATHERSEAL SELECTION, SPECIFICATION & STANDARD Skirting-Fringe (SF): Extruded Brush Pile Seals Product performance tables Flex-Brush: Coilable Brush Pile Seals Kerf-Pile (KP): Extruded Brush Pile Seals Combination Brush pile seals For universal surface fitting For brush pile seals The Schlegel product range materials,...

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SCHLEGEL – CATALOGUE – 2021-3

For universal surface Fitting Q-Lon Polyurethane Foam Seals: for universal surface fitting Q-Lon Polyurethane Foam Seals: for timber window and entry door applications Q-Lon Polyurethane Foam Seals: for PVCu window and door and window covering product applications Q-Lon Polyurethane Foam Seals: for aluminium window and door and window covering product applications For timber windows and doors Q-Lon Polyurethane Foam Seals: for interior design; internal door and furniture applications 69 Q-Lon Polyurethane Foam Seals: fire retardant Accessories and Tools: for Q-Lon polyurethane foam seals For...

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SCHLEGEL – CATALOGUE – 2021-4

A GUIDE TO: WEATHERSEAL SELECTION, SPECIFICATION & STANDARD An Introduction: to EN 12365 2003 Enabling a window or door to meet CE marking 2016 Product performance tables The Schlegel product range materials, technologies and designs Selecting a seal material and design quality products Thermal conductivity to EN ISO 10077-1 2006 and EN 12524 2012 12 Other relevant standards Glossary of terms (relating to EN 12365 2003)

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SCHLEGEL – CATALOGUE – 2021-5

EN 12365 2003 is the European standard that details the performance requirements of gaskets and weatherstripping in doors, windows, shutters and curtain walling. These gaskets or weatherstripping are to control the movement of air, water, sound and energy between the fixed and opening parts of the described products. The standard includes all gasket and weatherstripping materials but does not apply to mastics, sealants, putties or other liquids, viscous or other materials extruded into their final place. The performance of gaskets and weatherstrips are critically important to the overall performance...

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SCHLEGEL – CATALOGUE – 2021-6

ENABLING A WINDOW OR DOOR TO MEET CE MARKING 2016 under EN 12365-1 2003 as required by EN 14351-1 2016 clause 4.15. The Construction Products Regulation came into force on the 1st July 2013, and requires that manufacturers, who place construction products covered by a harmonised European Standard, on the market within the European Economic Area (EEA), apply a CE mark and produce a Declaration of Performance (DOP) for their products. CE marking is not applied to windows and doors in all applications in all countries across Europe but still provides consumers with the confidence in the performance...

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SCHLEGEL – CATALOGUE – 2021-7

COMPLIANCE WITH CLAUSE 4.15: DURABILITY In accordance with clause 4.15, the long term water tightness and air permeability characteristics of an external door, window or roof light are dependent upon the weatherseals. This clause requires that weather seals comply with the relevant European Standard, in this instance, EN 12365-1 2003 (Building hardware. Gasket and weather stripping for doors, windows, shutters and curtain walling. Performance requirements and classification).

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SCHLEGEL – CATALOGUE – 2021-8

THE CLASSIFICATIONS OF WEATHERSEALS TO EN 12365 2003 Under EN 12365 2003 there is a prescribed classification system that enables window, door, shutter and curtain walling manufacturers or installers to ensure that they are using the component that best meets their requirements. It is important that evidence is provided and the classification of each seal demonstrated. A SIX DIGIT SYSTEM IS USED: 1 Working Range Linear Compression Force Working Temperature Range Deflection Recovery Recovery After Ageing 9 grades showing the working range of the seal with 9 being the greatest distance 9 grades...

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SCHLEGEL – CATALOGUE – 2021-9

PRODUCT PERFORMANCE TABLES The methodology for the linear compression test, the deflection recovery test and the recovery after ageing test are all described in EN 12365 2003 parts 2, 3 and 4. All testing should be carried out by an accredited test facility. The testing facilities at SchlegelGiesse in Hamburg are accredited by ift Rosenheim.

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SCHLEGEL – CATALOGUE – 2021-10

THE SCHLEGEL PRODUCT RANGE MATERIALS, TECHNOLOGIES AND DESIGNS In order to cover all normal applications for windows, doors, shutters and curtain walling, Schlegel offer the widest range of gasket and weatherstripping materials and technologies available. There are products within the Schlegel range designed to perform as sliding seals, compression seals and gaskets for framing materials including aluminium, timber, PVC, steel and other composites. The principle Schlegel product ranges and technologies are: Q-LON POL YURETHANE FOAM WEATHERSEALS A combination of polyurethane, polypropylene (or...

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SCHLEGEL – CATALOGUE – 2021-11

SELECTING A SEAL MATERIAL AND DESIGN The selection of a suitable seal product is dependent in the performance characteristics required for the door, window, rooflight, shutter or curtain walling in the application for which it has been designed. These considerations will in turn influence the selection of material and manufacturer. SCHLEGEL CAN OFFER ALL PRODUCT DESIGN, MANUFACTURING AND INSTALLATION TEAMS SUPPORT IN THE SPECIFICATION AND SUPPL OF A SEAL... Y A great deal of guidance can be gained from the classification under EN 12365-1 2003, which should always be checked. For thermal conductivity...

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SCHLEGEL – CATALOGUE – 2021-12

THERMAL CONDUCTIVITY TO EN ISO 10077-1 2006 AND EN 12524 2012 THERMAL CONDUCTIVITY Section 4.12 of EN 14351-1 2006 stipulates the methods for determining thermal transmittance of windows and doors that can be used for CE Declarations of Performance. Common window configurations can use standard tables within EN 10077-1 2006 for declared thermal performance values, though more accurate values can be obtained by individual calculation or hot box testing. In accordance with 4.12 of EN 14351-1, calculations used for declaring thermal transmittance should be conducted in accordance with the methodology...

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