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Q-Air – longevity of sealed glass units

Q-Air – longevity of sealed glass units

Q-Air – longevity of sealed glass units

Product catalog summary
Overview
The document discusses the longevity of sealed glass units, focusing on the factors affecting their lifespan, particularly the role of gas retention and Low-E coating corrosion. It highlights that the primary determinant of lifespan is not gas loss but the degradation of the silver Low-E coating due to water vapor ingress.
Key Sections
The Centre of Glass Ug Value
This section explains how heat transfer in glass units is managed through low thermal conductivity gases like argon and Low-E coatings. Over time, the Ug value increases due to gas loss and coating degradation. A table provides an estimated timeline of these changes, showing how the Ug value evolves over 50 years.
Corrosion of the Silver Low-E Coating
Low-E coatings, made of silver, prevent heat exchange by reflecting thermal infrared light. However, silver corrodes in the presence of water vapor, which compromises its effectiveness. The document discusses attempts to find alternative materials for Low-E coatings that could chemically bond to substrates, but none have matched silver's transparency and reflectance.
Water Vapour Ingress
Water vapor enters sealed glass units through polymeric seals, saturating the desiccant and slowly degrading the Low-E coating. The document emphasizes the importance of proper sealant use to ensure durability. It also discusses the impact of temperature on seal permeability and the role of desiccants in managing water vapor levels.
Expected Primary Lifespan Comparisons
The lifespan of glass units is influenced by climatic conditions, design, and manufacturing quality. The document provides a table comparing the expected primary lifespans of different glazing types, noting that primary lifespan is akin to a "best before" date rather than an absolute end of functionality.
Critical Information
  • Argon gas loss is less significant than Low-E coating degradation in determining lifespan.
  • Water vapor ingress is a key factor in Low-E coating corrosion.
  • Proper sealant use is crucial for maintaining glass unit integrity.
  • Temperature management is essential to prevent excessive permeability and degradation.
See more

Catalog excerpts

Q-Air – longevity of sealed glass units-1

Q-Air – longevity of sealed glass units Will the gas stay in the sealed compartments, is the question that often comes to mind when dealing with the issues of insulating glass units’ longevity? It will come as a surprise to many, that the loss of argon or krypton gas is not what determines the lifespan of a sealed glass unit. Degradation originates in silver Low-E coating corrosion, which is greatly exacerbated by water vapour migration into the sealed unit. This corrosion determines the primary lifespan of the unit where low U-value should be maintained. Over many years, U-value of such glazing unit will increase to an equilibrium value from which it will increase no more. At this point, some visible artefacts might appear on the glass. Secondary lifespan will commence and will endure until polymer materials degrade to a point where units will start to fail structurally. Insulating glass units provably endure its secondary lifespan for 50 and more years counted from the date of manufacturing

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Q-Air – longevity of sealed glass units-2

Table of contents The centre of glass Ug value Corrosion of the silver Low-E coating Water vapour ingress Expected primary lifespan comparisons

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Q-Air – longevity of sealed glass units-3

The centre of glass Ug value Heat transfer through the glazed unit consists of heat radiation exchange among the glass panes and gas-gap related heat transfer combining conduction and convection. Q-Air reduces heat transfer using low thermal conductivity gas, which in most applications is argon and through the application of Low-E coatings, which mitigates heat radiation. As the glass unit ages, loss of gas and degradation of Low-E coating will gradually increase the Ug value of the glass unit. The calculated table below shows estimated approximate timeline of these changes and their influence...

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Q-Air – longevity of sealed glass units-4

Corrosion of the silver Low-E coating Low-E, as the name suggests, is a coating with low emissivity for heat radiation. It prevents heat exchange among glass panes in the insulating glass unit. It behaves as a heat mirror reflecting light in the thermal infrared range of wavelengths from 3 to 50 µm. In the case Low-E glass is simultaneously a sun-control glass it is optimized for reflection from 0.8 to 50 µm. Modern Low-E and sun-control coatings are double and triple silver layer “stacks” as shown in the right image. Thin silver offers unmatched transparency in the visible range of electromagnetic...

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Q-Air – longevity of sealed glass units-5

Water vapour ingress From glazing engineering standpoint, aluminium, stainless steel and float glass are water vapour impermeable. These materials exhibit only trace permeability relevant to high and ultrahigh vacuum applications where even trace quantities must be accounted. Atmospheric water vapour slowly migrates into the sealed insulating glass unit through the polymeric seals where it slowly saturates the desiccant. It is the purpose of desiccant, residing in the spacers to uptake the water as it passes through the sealant. Note, that desiccant does not remove vapour from the glass unit’s...

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Q-Air – longevity of sealed glass units-6

This would be the end of story if we were talking about double-pane glass units. In the multipane glass configurations, however, there is always at least one glass pane that is out of contact with the exterior. In the summer sun those middle panes heat-up considerably. Sealant and hybrid spacer temperature limit quad pane unit 5-pane unit 6-pane unit Q-Air 5 External pane Pane number In the diagram above temperatures of individual glass panes in contact with the primary seal are shown for various unsophisticated multipane glass arrangements and the Q-Air as reference. Q-Air uses two approaches...

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Q-Air – longevity of sealed glass units-7

Expected average primary lifespan comparisons As already indicated above, the exact lifespan of a glass unit is a mixture of climatic, engineering design and manufacturing quality parameters. With multipane glazing, it is the management of insolated primary seal that is less known and usually neglected by suppliers of novel triple and quadruple glass units. The EN 1279 certificate is meaningless in this respect as it tests for double glazing temperature conditions. In the table below are given expected primary life-spans of wellengineered glass units. Note that primary lifespan does not mean...

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