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Proctors Modular and Offsite Solutions Brochure

Proctors Modular and Offsite Solutions Brochure
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Proctors Modular and Offsite Solutions Brochure

Product catalog summary
Introduction
The A. Proctor Group has been a significant contributor to the construction industry for over 50 years, specializing in advanced thermal, acoustic, and membrane products. Their solutions, such as Roofshield and Wraptite, are well-regarded for their effectiveness in achieving airtightness and moisture control in buildings.
Modular & Offsite Solutions
The company offers unique off-site solutions across various sectors, including housing, education, and healthcare. Key design considerations include Heat, Air & Moisture Management (HAMM), adherence to building regulations, and the use of Design for Manufacture and Assembly (DfMA) to improve efficiency in modular construction.
Heat, Air & Moisture Management (HAMM)
HAMM is essential for creating energy-efficient and moisture-free building envelopes. The A. Proctor Group advocates for a comprehensive approach to managing heat, air, and moisture throughout a building's lifecycle.
Standards & Building Regulations
Compliance with building regulations is crucial, particularly regarding airtightness, energy efficiency, and fire safety. The document highlights key regulations and standards, including updates to Approved Document B concerning fire safety and membrane use.
Modelling & Analysis
Energy performance and condensation risk are evaluated using tools like U-value calculations and WUFI software, aiding in optimizing building design and ensuring effective moisture control.
External vs Internal Air & Vapour Control
External air barriers, such as Wraptite, provide a more robust and simpler solution compared to internal barriers, reducing the need for sealing service penetrations and enhancing airtightness.
Protection from Factory to Site
The Wraptite system ensures membrane integrity during transportation from factory to site, offering a self-adhered, vapour-permeable air barrier that maintains quality throughout the construction process.
Product Selector
The document includes a product selector table detailing applications for various products like Wraptite, Fireshield, and Roofshield, each designed to address specific construction challenges.
Airtightness
Airtightness is vital for energy efficiency, reducing air leakage, and improving thermal performance. The A. Proctor Group provides a range of products to enhance airtightness, including Wraptite and its associated components.
Conclusion
The A. Proctor Group offers comprehensive solutions for managing heat, air, and moisture in construction, supported by technical assistance and compliance with industry standards.
Product Overview
Wraptite is a BBA-certified, self-adhering, vapour permeable air barrier suitable for roofs, walls, and modular floor construction. It complies with Part B regulations and is BRE accepted for use in buildings over 18m in height. Wraptite provides a unique solution for achieving airtightness, reducing the need for penetrations and remedial work, and is easy to install without sealants or tapes.
Key Benefits
  • Water-resistant, vapour permeable, and airtight.
  • Self-adhered to prevent air bypass.
  • Compliant with fire safety regulations for tall buildings.
  • Reduces wall thickness and thermal bypass.
  • Durable and reduces risk of tears.
Applications
  • SIPs panels, steel and timber framed constructions, façade systems, and more.
Technical Specifications
  • Roll Size: 1.5m x 50m
  • Nominal Thickness: 0.65mm
  • Service Temperature: -40°C to +100°C
  • Water Vapour Transmission: 893 g/m2.24hr
Wraptite Liquid Flashing
Ideal for complex details, providing a continuous seal and system approach. It is compatible with various construction materials and can be applied in damp conditions.
Wraptite Corners
Preformed airtight corners simplify sealing around doors and windows, ensuring continuity of airtightness measures.
Wraptite Tape
An airtight, tear-resistant tape with high vapour permeability, suitable for internal and external applications. It can be left exposed for up to 120 days.
Thermal Insulation
Managing heat flow is crucial for energy efficiency. The A. Proctor Group offers a range of thermal insulation products, including Spacetherm SLENTEX® A2 and Wraptherm, which provide superior thermal performance and fire resistance.
Condensation Control
Effective vapour control is essential to prevent condensation and associated problems. The A. Proctor Group offers solutions like Fireshield, Procheck Adapt, and Roofshield to manage moisture and enhance building durability.
Fireshield
  • Compliant with Part B for buildings over 18m/11m in Scotland.
  • Unique composition to prevent fire spread.
  • Vapour permeable and airtight for energy efficiency.
  • Applications include timber, masonry, and steel frame walls.
  • Key properties: Nail Tear Resistance, Water Penetration Resistance, UV Resistance.
Procheck Adapt
  • Variable permeability adapts to humidity changes.
  • Ensures effective drying of building materials.
  • Suitable for commercial and residential applications.
  • Key properties: Nail Tear Resistance, Vapour Resistance.
Roofshield
  • No ventilation required, reduces condensation risk.
  • Air and vapour permeable, suitable for non-ventilated pitched roofs.
  • Key properties: Air Permeability, Water Penetration Resistance.
Procheck FR200
  • Fire retardant vapour control layer with Class B-s1, d0 fire classification.
  • Improves energy efficiency and reduces condensation risk.
  • Suitable for new build and renovation projects.
Procheck A2
  • Fire resistant with Class A2-s1,d0 classification.
  • Water vapour diffusion tight and reflective material.
  • Suitable for high-rise and modular constructions.
Wraptite
  • External air barrier for offsite construction, simplifies installation.
  • Self-adhering, vapour permeable, and provides secondary weather protection.
  • Used by TopHat for modular housing.
Technical Support and Services
  • Online technical advice, condensation risk analysis, and BIM objects available.
  • Product divisions include condensation control membranes, acoustics floor solutions, and thermal solutions.
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Catalog excerpts

Proctors Modular and Offsite Solutions Brochure-1

Modular & Offsite Solutions SPECIALIST MEMBRANE SOLUTIONS FOR CONSTRUCTION INCLUDING STEEL, CONCRETE, CLT, SIPS & TIMBER System Solution Providers PRODUCT SOLUTION PROVIDERS

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Proctors Modular and Offsite Solutions Brochure-2

PRODUCT SOLUTION PROVIDERS SYSTEM SOLUTION PROVIDERS

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Proctors Modular and Offsite Solutions Brochure-3

Modular & Offsite Solutions Experts in membrane systems The A. Proctor Group has, for 50 years, been serving the construction industry with an extensive portfolio of technically advanced thermal, acoustic and membrane products. A trusted brand with architects, developers and contractors, the range includes the industry’s highest performing solutions such as Roofshield, the high quality, unique air and vapour permeable pitched roof underlay, and Wraptite, an external air barrier solving the challenge of reliably achieving airtightness in buildings. • Design for Manufacture & Assembly DfMA) • The...

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Proctors Modular and Offsite Solutions Brochure-4

Design for Manufacture and Assembly (DfMA) Design for Manufacture and Assembly (DfMA) is a design approach which combines the best of two key methodologies, Design for Manufacture and Design for Assembly. The application of DfMA is ideally suited towards offsite modular construction, with its focus on ease and efficiency of both manufacture and assembly. The A. Proctor Group Ltd has been providing solutions to the construction industry for over 50 years, including an extensive range of superior high-performance vapour permeable membranes, vapour control layers and products suitable for modular...

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Proctors Modular and Offsite Solutions Brochure-5

Vapour and air movement in a wall structure Heat, Air & Moisture Management (HAMM) in offsite building manufacture Based upon over 50 years of providing solutions and products for the construction sector we understand that a totally holistic approach is required to building design. This is equally essential in the design, manufacture, assembly and construction of offsite modular buildings. In doing so, we consider six core aspects in the process: Occupants Heat Air Moisture For any building to be an energy efficient, healthy, moisture free building envelope there is a clear need to manage the...

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Proctors Modular and Offsite Solutions Brochure-6

Standards & Building Regulations With the increased spotlight and focus on building regulations and the suitability of materials specified for use within building construction, the correct selection and application of materials are at their most critical. The key guidance on meeting the requirements of Building Regulations for England, Ireland and Wales, and Building Standards (Scotland) relating to airtightness, energy efficiency, moisture and condensation control as well as fire safety are outlined within the Approved Documents and Technical Standards below. For specific advice on any of these...

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Proctors Modular and Offsite Solutions Brochure-7

Standards & Building Regulations Amendment to Approved Document B: November 2018 Guidance on how external walls can meet the Building Regulations requirement for resisting fire spread is set out in Approved Document B. Following the Independent Review of Building Regulations and Fire Safety, and subsequent Interim Report by Dame Judith Hackitt, the Government has introduced an amendment to the Approved Document B: Fire safety, which has a significant impact on the design and construction of buildings above 18 metres. Published in November 2018, the new regulations came into force on 21 December...

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Proctors Modular and Offsite Solutions Brochure-8

Modelling & Analysis Energy Performance Calculating the heat flows and energy performance can be achieved by using a variety of modelling tools such as U value, SAP and SBEM calculation to more sophisticated BIM models. These models can account for insulation levels, complex life cycle assessments, and allow for optimisation of the building’s design. Condensation Risk Key guidance on assessment methods in relation to the risk of condensation in buildings is given within BS EN ISO 13788:2012. Traditionally, methods of assessment have been based on the Glaser method – a standard static interstitial...

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Proctors Modular and Offsite Solutions Brochure-9

External vs Internal Air & Vapour Control The two main ways to achieve airtightness and manage vapour control in the building envelope are internally or externally, or in other terms, “inside of the services zone’ or ‘outside of the services zone’. The use of an effective external air barrier can offer the following benefits: • External air barrier vs internal VCL - An external barrier such as Wraptite can lead to the removal of the VCL - Achieving airtightness and moisture control, whilst reducing the level of insulation thickness required, gaining more space. • External line vs internal line...

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Proctors Modular and Offsite Solutions Brochure-10

Protection from Factory to Site One of the challenges facing manufacturers and developers using modular and offsite construction methods is how to ensure that the performance of any factory fitted membrane is not compromised during transportation from factory to site. The exposure to the elements of the UK climate experienced during transportation to site can in some cases adversely affect the quality of the membrane, resulting in damage due to wind, rain, and more. The Wraptite air barrier system offers a safer and simplified membrane system and provides a fully selfadhered vapour permeable...

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Proctors Modular and Offsite Solutions Brochure-11

Product Selector Thermal Insulation Condensation Control • Wraptite The Wraptite membrane has been developed to provide a simple and robust solution to the challenges of reducing air leakage. • Wraptite Liquid Flashing • Wraptite Corners • Wraptite Tape • Procheck Adapt Thermal Insulation Spacetherm’s remarkable performance is achieved through the use of flexible aerogel blankets. Condensation Control Our technical services include condensation risk assessments for individual projects to confirm suitability of our membrane systems.

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Proctors Modular and Offsite Solutions Brochure-12

Air Permeability & Airtightness Air movement is important in the building envelope, both infiltration and exfiltration. We need to control interior conditioned air escaping (whether heated or cooled) and exterior air infiltrating as it puts more pressure on heating or cooling mechanisms internally. Airtight membranes are an obvious choice in this area whether vapour open/closed or variable. PRODUCT SOLUTION PROVIDERS

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.