Catalog excerpts
537-511revC Printed in USA 2/06 © 2006 TOASTER TX-208 Operation Manual 355 East Kehoe Blvd. • Carol Stream, IL 60188 Phone: 630-462-8800 • Toll Free: 1-800-PCASTLE Fax: 630-462-1460 • www.princecastle.com LIMITED WARRANTY This product is warranted to be free from defects in material and/or workmanship for a period of 1 year from date of original installation, not to exceed 18 months from the date of manufacture. Any component which proves to be faulty in material and/or workmanship will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts and labor. This warranty covers on-location service (i.e. trip charges and/or mileage). Travel mileage is limited to 100 miles (200 Kilometers) round trip (one trip warranty) from an authorized service agency or its sub-service agency. This warranty is subject to the following exceptions/conditions: • Use of any non-genuine Prince Castle parts voids this warranty. • All labor to be performed during regular work hours. Overtime premium (the incremental amount) will be charged to the customer. • Damage caused by carelessness, neglect and/or abuse (e.g., dropping, tampering or altering parts, equipment damaged in shipment, by fire, flood or an act of God) is not covered under this warranty. • All problems due to operation at voltages other than that specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage is the customer’s responsibility. • This equipment must be serviced by Prince Castle Authorized Service Agency or a Prince Castle Service Technician during the warranty period. TABLE OF CONTENTS Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . .2 Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Parts List and Exploded View . . . . . . . . . . . . . . . . . . .8-9 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Open the catalog to page 1Printed in USA 2/06 © 2006 2 537-511revC TOASTER TX-208 Product Identification Electrical Specifications Installation Model No. Volts Watts Amps Hz TX-208 208 4000 19.2 60 Safety Information Remove the unit from the carton and inspect for signs of damage. If there is damage to the unit: • notify the carrier within 24 hours of delivery • save carton and packaging materials for inspection purposes • contact your local dealer, or if purchased directly, the Prince Castle Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a replacement unit. Verify that all parts have been...
Open the catalog to page 23 TOASTER TX-208 Operation 1 Power On/Off Button Display Temperature LED’s Press the On/Off Button to turn the unit on. The conveyor will begin to turn and the display will read “LO”. When the unit is at operating temperature the display will read “RDY” and the ACT (actual temperature) LED will be lit. 2 Turn the Bun Thickness Adjustment Knobs to the desired setting. R D Y Power On/Off Button If the heater is above 450°F, the display will alternately show “COOL” and “OFF”, and the conveyor belt will continue to run approximately 45 minutes. When the unit has cooled sufficiently, the display...
Open the catalog to page 3Printed in USA 2/06 © 2006 4 537-511revC TOASTER TX-208 Power On/Off Button Press the On/Off Button to turn the unit off. 3 Remove the lower retaining bar from the release sheet and pull the release sheet up thru the top of the unit. Remove the upper retaining bar from the release sheet. WARNING Before performing any maintenance, press the power switch to the OFF position. If the heater is above 450°F, the display will alternately show “COOL” and “OFF”, and the conveyor belt will continue to run approximately 45 minutes. When the unit has cooled sufficiently, the display will go blank and...
Open the catalog to page 4TOASTER TX-208 6 Release the upper and lower locking latches from the conveyor rollers. Upper Latch 7 Remove the conveyor belt. Rotate the belt while removing it from the side of the unit. Lower Latch Reassemble the unit by 10 reversing steps 1 - 8. When reassembling conveyor belt, make sure plastic spline is positioned correctly as shown. When reassembling release sheet, be sure to install upper and lower retaining bars in the correct end. Release Sheet Upper Retaining Bar Release Sheet Lower Retaining Bar 8 Remove the plastic spline from the belt. 9 Place the release sheet on a flat...
Open the catalog to page 5Printed in USA 2/06 © 2006 6 537-511revC TOASTER TX-208 Programming Power On/Off Button Scan Up/Actual Temp Set Button Button Display Program LED Actual Temperature LED Setpoint LED Scan Down Button Control Panel L O 1 Press the On/Off button. Conveyor will begin to turn and the display will read LO. When the unit reaches its setpoint temperature, the display will read RDY. 5 4 0 2 To view the actual temperature, press and release the UP or DOWN Arrow Button. The display will show the actual platen temperature for 5 seconds, then change back to RDY. R D Y 2 8 2 To switch from Fahrenheit to...
Open the catalog to page 6TOASTER TX-208 Troubleshooting Unit will not heat up. Unit heats up but conveyor will not run. Buns under or over done. No power to unit. Inoperable power cord. Loose connection on power switch. Inoperable power switch. High limit switch tripped. Loose motor connection. Inoperable motor. Stripped drive gear. High limit switch tripped. Check bun crush setting. Verify setpoint temperature. Dirty teflon sheet. Make sure power cord plugged into the unit and proper electrical receptacle. Replace power cord. Tighten power switch connections. Replace power switch. Reset limit switch. Using a...
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