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FORMWORKS

FORMWORKS
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FORMWORKS

Product catalog summary
MINIMAG Formworks for Vertical Castings
  • Specifications: These are modular and lightweight steel formworks designed for manual handling without the need for lifting equipment. They are ideal for small to medium companies in residential, industrial, and roadway sectors, conforming to Class 7 of prEN 15113-1 standards with a maximum resistance of 60 kN/m2.
  • Applications: Suitable for sites without adequate lifting means, with panels usable both vertically and horizontally.
  • Strengths: Features include quick assembly, manual handling, compatibility with MAGNUM panels, and reduced reinforcement and dismantling times.
  • Accessories: Includes adjustable clamps, angular panels, and various service accessories for site-specific needs.
  • Technical Characteristics: Panels come in various dimensions with specific weights and reinforcement capabilities, made from high-strength steel and multi-layer birch panels.
P300 Formworks
  • Specifications: A universal modular system for vertical structures, suitable for small to large sites. Panels are sturdy and modular, balancing productivity and cost savings.
  • Applications: Used for walls, bearing walls, pillars, single-sided walls, plinths, and concrete pier caps, conforming to Class 7 of prEN 15113-1 standards with a resistance of 60 kN/m2.
  • Strengths: High productivity, versatility, and special components for custom applications.
  • Characteristics: Base panel size is 100x300 cm with a Finnish plywood surface, usable vertically and horizontally.
  • Accessories: Includes connection clamps, tie rods, and various service accessories for site-specific needs.
  • Technical Characteristics: Made with high-strength steel and multi-layer birch panels, designed for durability and high application volume.
Overview: The document provides detailed technical specifications and characteristics of various formwork systems, including P300 and MAGNUM PLUS, used in construction for creating concrete structures. It includes information on panels, corners, accessories, and reinforcement components.
Technical Specifications:
  • P300 Formworks: Panels of various dimensions and weights, such as 1000x3000 mm panels weighing 110 kg and 2000x3000 mm panels weighing 298 kg, with heights ranging from 100 mm to 300 mm.
  • MAGNUM PLUS Formworks: Designed for large areas, offering high productivity and versatility. Panels are available in sizes like 240x300 cm and 120x300 cm, with reinforced versions supporting pressures up to 100 kN/m². The system is modular and can be combined with other panels for various applications.
Components and Accessories:
  • Inner and Outer Corners: Various configurations are available, such as inner corners with hinges and outer corners with complete sets of screws, nuts, and washers.
  • Reinforcement and Alignment: Includes reinforcing "U" channels, alignment devices, and tie-rods of different dimensions and weights.
  • Special Applications: The document mentions single-sided castings and special applications for heights from 2 to 7.6 meters.
Material Characteristics:
  • Durability: The MAGNUM PLUS system uses a Triplex system combining hot-dip galvanization and powder coating for enhanced durability and corrosion resistance.
  • Plywood Panels: Made of birch with plastic coating, designed for multiple reuses, with options for phenolic film protection.
Standards and Compliance: The formwork systems are designed according to prEN15113-1/206 standards, ensuring performance requirements and general design compliance.
Technical Specifications
The document provides detailed specifications for various formwork systems, including MAGNUM, SVELT, and MAXIMIX. Each system is designed for specific construction needs, with MAGNUM focusing on large areas and high productivity, SVELT for curved structures, and MAXIMIX for large-sized panels and complex geometrical shapes.

MAGNUM Formwork System
The MAGNUM system is ideal for large construction sites, offering modular formwork for large areas. It supports single-sided casting up to 7.5 meters in height and walls and pillars up to 10 meters. The system is classified under class 7 according to prEN15113-1, with a maximum resistance to concrete pressure of 60 kN/m² for the base version and 100 kN/m² for the reinforced version. The panels are available in various sizes, with the largest being 240x300 cm.

SVELT Formwork System
SVELT formworks are modular systems with adjustable radii, suitable for curved structures like sewage and water treatment plants. The system can handle fresh concrete pressure up to 60 kN/m² and features a minimum feasible radius of 250 cm. It is designed for heights up to 6 meters and can be combined with climbing support brackets.

MAXIMIX Formwork System
MAXIMIX utilizes PL20 wooden beams for constructing large panels and complex shapes. It is particularly suited for large infrastructure projects, allowing for high capacity and limited weight. The system is adaptable to various construction site requirements and is ideal for exposed concrete using self-compacting concrete.

Materials and Durability
The formwork systems are constructed with high-strength steel frames and multi-layered birch panels with phenolic surface film protection. The materials are designed for durability, with the MAGNUM system capable of being used approximately 100 times per side.

Accessories and Spare Parts
The document lists various accessories and spare parts, including lifting hooks, tie rods, plastic plugs, and water stop connectors, essential for the assembly and operation of the formwork systems.

Applications and Strengths
Each formwork system is designed for specific applications, with MAGNUM offering high productivity and versatility, SVELT providing modularity and variable radius capabilities, and MAXIMIX supporting large formats and high capacities. The systems are engineered to ensure safety and efficiency on construction sites.
Technical Characteristics Overview
This document provides detailed specifications for various formwork accessories and components used in construction. The information is organized by product type, including supporting brackets, shoring beams, and plywood sheets, among others. Each section lists the article number, dimensions, weight, and specific components included in each product.
Supporting Brackets
The document outlines several types of supporting brackets, including lower stage brackets, complete supporting brackets, and climbing support brackets. Each type is described with its dimensions, weight, and the specific components such as tubes, screws, nuts, and washers required for assembly.
Shoring Beams
Various shoring beams are detailed, including the TR300, TL250, and TS150 models. Each beam is described with its dimensions, weight, and the necessary components like screws, nuts, and washers. The document also includes accessories for shoring beams, such as connection bars and safety split pins.
Plywood Sheets
The document lists plywood sheets for different panel types, including Magnum and P300 panels. Each sheet is specified by its dimensions, thickness, and weight. The document also includes information on protection bushings and conic tubes associated with these panels.
Additional Components
Other components mentioned include dismantling oil for formwork, pumps for applying dismantling liquid, and various bushings and screws. Each item is listed with its dimensions and weight.
Contact Information
The document concludes with contact information for Pilosio SpA, including their address, phone number, fax, and website.
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Catalog excerpts

FORMWORKS-1

built build tb FORMWORKS

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FORMWORKS-3

Accessories and spare parts 358

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FORMWORKS-5

Company | Projects | Products rOPILOSIO MINIM AG FORWORKS FOR VERTICAL CASTINGS Modular and light weight formworks in steel, quick to assemble; they can be moved even manually and they are very flexible in their application. They are particularly suitable for sites where adequate lifting means are not available and for small-medium companies operating in the residential, industrial and roadway sectors. It is ideal for works where productivity and The MINIMAG formworks belong to Class 7 according to prEN 15113-1 standards Maximum resistance to the pressure of fresh concrete is 60 kN/m2 • foundation...

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Company | Projects | Products 2 to assemble Minimag panels it is necessary to use: for casting up to 3.0 m in height with pressures of 60 kN/m2. This allows reducing significantly reinforcement and dismantling times, it allows operating easily and safely because personnel can perform all operations on the ground without the need to “climb on the formwork” or to use ladders (the upper bar is placed at 2.10 m in height). are necessary to ensure the perfect alignment of the formworks and a quick assembly. 3 the panels of all sizes can be used both vertically and horizontally. 4 the adjustable clamp...

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It is possible to reinforce and dismantle the connection clamp using a simple hammer Reduced reinforcement and dismantling time using onig 2 contrast tie-rods MINIMAG panels assembly diagram

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Company | Projects | Products Adjustable clamp connecting plywood rods up to 150 mm and MINIMAG panels to the MAGNUM system. Vertical Formworks Reinforcement of inclined bearing walls with S19 adjustable vise. 120 Reinforcement of inclined bearing walls with S19 wing nut.

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ACCESSORIES Panels for casting of pillars adjustable from 20 cm to 60 cm at intervals of 5 cm. The mounting holes of the bar are arranged directly on a steel blade, which allows the quick choice of size and it ensures the life span of the product. The unused holes are sealed using a PVC plug with ø of 24 Pillar tie-rod Angular panels to create corner nodes.

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Company | Projects | Products Lift well with dismantling conical angle bars. A single crane lift is sufficient to dismantle the complete formwork in a single session. Dismantle by applying a vertical and even lift to all conical angular bars Vertical Formworks To complete the product range, a series of service accessories, such as undersized panels, plywood rods, plywood panels, angular hinges, service brackets, panel sealing, support brackets, contrast beams, etc., to resolve in full safety any problem at the job site.

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PANEL CHARACTERISTICS connecting accessories 2 Minimag connectors 2 Minimag connectors 2 Minimag connectors 2 Minimag connectors threaded tie rods incidence of tie rods per m multi-layer characteristics use per multilayer side (general data) manual handling special panel for pillars element weight incidence formwork capacity CONSUMABLE MATERIALS PVC caps CHARACTERISTICS OF MATERIALS To ensure high quality standards and durability, the frame is manufactured in high strength steel after a process of degreasing and cleaning. It is then painted by immersion and dried in the oven at 130 degrees. The...

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Company | Projects | Products EXAMPLES OF COMBINED APPLICATIONS Vertical Formworks A particular application for casting of straight and curved bearing walls with variable radius. In the event of castings of combined bearing walls, it is possible to use standard MINIMAG panels with the addition of some traditional components, making sure to choose the MINIMAG panels with the most suitable undersizes. For an exposed concrete finish, it is sufficient to line the formworks using 4 mm plywood sheets.

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TECHNICAL CHARACTERISTICS Accessories and spare parts on page 358

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TECHNICAL CHARACTERISTICS ADJUSTABLE PANELS (COLUMNS AND CORNERS) 5221575 5221275 5233020 N° 8 screw M18x50 UNI 5737 Zn N° 8 washer 20x54 UNI 6593 Zn 5231520 N° 4 screw M18x50 UNI 5737 Zn N° 4 washer 20x54 UNI 6593 Zn 5232422 N° 8 screw M18x50 UNI 5737 Zn N° 8 washer 20x54 UNI 6593 Zn 5231222 N° 4 screw M18x50 UNI 5737 Zn N° 4 washer 20x54 UNI 6593 Zn Vertical Formworks Company | Projects | Products

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FORMWORKS-16

TECHNICAL CHARACTERISTICS Accessories and spare parts on page 358

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TECHNICAL CHARACTERISTICS 553300 N° 8 screw M18x100 UNI 5739 Zn N° 8 nut M18 UNI 5588 Zn N° 8 washer 20x54 UNI 6593 Zn N° 8 plate 100x80x10 5233240 N° 8 screw M18x60 UNI 5739 Zn N° 8 nut M18 UNI 5588 Zn N° 8 washer 20x54 UNI 6593 Zn N° 8 plate 100x80x10 Vertical Formworks Company | Projects | Products

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TECHNICAL CHARACTERISTICS ADJUSTABLE ALIGNEMENT CLAMP 5060010 HORIZONTAL ALIGNEMENT CLAMP COMPLETE 640 REINFORCEMENT CROSSBAR Accessories and spare parts on page 358

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TECHNICAL CHARACTERISTICS EXTERNAL SUPPORT Accessories and spare parts on page 358

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TECHNICAL CHARACTERISTICS S19 WATER STOP CONNECTOR ø 22 Vertical Formworks Company | Projects | Products

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Company | Projects | Products fDPILOSIO It is a universal modular formwork system suitable for any type of site where vertical structures cast on site must be built. P300 panels are the best compromise between productivity and overhead cost savings. They are simple and sturdy and thanks to their modularity they are suitable both for small medium-size sites and for large ones to build walls, bearing walls, pillars, single sided walls, plinths, and concrete pier caps • foundation plinths and curbs • bearing walls and walls in genera • lift wells • single sided castings P300 formworks belong to...

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Company | Projects | Products rOPILOSIO • high panel modularity and great versatility of use • panels can be used both vertically and horizontally • wide availability of undersized panels, tie rods and plywood panels to obtain proper centering • the panels can be reinforced when inclined, maximum inclination angle 7 • wide range of accessories for every need (angular hinges, service brackets, panel sealing, support brackets, contrast beams) • four different options to reinforce the corner nodes according to the needs • containers for P300 panels for quick and safe handling and storage of • it...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.