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Performance of Textile-Based Packed Bed Filters

Performance of Textile-Based Packed Bed Filters
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Performance of Textile-Based Packed Bed Filters

Product catalog summary
Abstract
Textile-based packed bed filters (PBFs) are advanced systems for wastewater treatment in small and decentralized setups, offering high-quality effluent suitable for reuse. They are more reliable, cost-effective, and environmentally friendly compared to centralized sewer systems.

Introduction – Packed Bed Filter Technology
PBFs using sand and gravel have been effective for decades in treating small to medium wastewater flows. Single-pass and recirculating sand filters are common, with single-pass filters achieving advanced treatment levels, typically resulting in effluent with cBOD5 and TSS levels of 5 mg/L.

Design and Limitations of Sand/Gravel PBFs
Sand filters require significant land area and high-quality media, which may not be locally available. Installation quality and serviceability are concerns, as replacing sand media is costly.

Textile-Based Packed Bed Filters
Textile PBFs address the limitations of sand filters by requiring less land, ensuring consistent media quality, and offering easier installation and maintenance. They have higher loading rates and smaller footprints, making them suitable for difficult-to-access sites.

Performance of Textile-Based Packed Bed Filters
Evaluations by institutions like the University of California and NSF International show that textile PBFs provide superior effluent quality, with cBOD5 and TSS levels consistently below 10 mg/L, even under peak hydraulic and solids-loading conditions.

Additional Attributes of Packed Bed Filters
PBFs are ideal for small-scale systems due to quick startup, efficient performance, low maintenance, and reliability. They prevent untreated sewage release and manage flow effectively.

The Role of Watertight Tanks
Watertight tanks preceding PBFs allow for primary settling, inflow modulation, and emergency storage, enhancing system reliability and performance.

Programmable Timers and Flow Management
Programmable timers in control panels are essential for detecting excessive inflow due to infiltration, leaky plumbing, or high water consumption. This flow management helps operators identify and diagnose issues before system failure. Additionally, programmable controllers enhance treatment through frequent micro-dosing of the PBF.

Startup Speed and Efficiency
PBFs offer rapid startup capabilities, achieving high effluent quality within hours. Textile filters can remove over 80% of cBOD5 on the first day, with TSS concentrations below 15 mg/L.

Power and Maintenance Requirements
PBFs have low power requirements, with typical single-pass systems for homes using 4-12 kWh/month. Maintenance is minimal, requiring annual inspections and occasional cleaning. Sludge removal from the PBF is unnecessary, though septic tank solids need periodic removal.

Ease of Maintenance
Pre-manufactured PBFs are user-friendly, with trained installers, detailed manuals, and engineered mediums that can be cleaned easily. Controls monitor and alert service providers to malfunctions, making management as effective as municipal systems.

Design Considerations
Textile media research over 12 years has led to various design configurations for nutrient reduction. Both single-pass and multi-pass recirculating systems are used, with careful evaluation of hydraulic, organic, and inorganic inputs crucial for design.

Conclusion
Textile filters provide consistent, high-quality wastewater treatment, suitable for new systems, repairs, nutrient reduction, and facilities with variable flows. They offer a reliable, affordable, and environmentally friendly alternative to centralized sewers, with modular units allowing for easy expansion.
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Catalog excerpts

Performance of Textile-Based Packed Bed Filters-1

Performance of Textile-Based Packed Bed Filters Terry R. Bounds P.E.∗ Abstract Small and decentralized wastewater systems may range from individual onsite systems to complete cluster systems. Among the many benefits of onsite and cluster systems is their ability to treat septic tank effluent to advanced wastewater treatment standards (AWT) or better. Many onsite technologies do it more reliably, more affordably, and with considerably less environmental impact than centralized sewers. For the past couple of decades, packed bed filters (PBFs) — such as single-pass sand filters and recirculating sand and gravel filters — have successfully provided consistent and reliable treatment for small to medium wastewater flows. Textile-based packed bed filters, incorporating an engineered treatment medium, have greatly expanded packed bed technology options by incorporating a manufactured media that is easily serviced and capable of producing high quality effluent. The effluent quality produced by these units is consistently superior to that discharged by the majority of our nation’s municipal treatment facilities and is ideal for many water-reuse applications. Keywords: textile, packed bed filter, decentralized, primary treatment, secondary treatment, advanced wastewater treatment, dispersal, water reuse Introduction – Packed Bed Filter Technology Packed bed filters (PBFs) incorporating naturally occurring treatment media such as sand and gravel have been used successfully for treating small to medium volume wastewater flows for decades. These filters produce high quality effluent that is superior to that discharged by the majority of our nation’s municipal treatment facilities. Over the past three decades, two types of packed bed sand filters have been most commonly used—the single-pass filter and the recirculating filter. Single-pass sand filters, as illustrated in Figure 1, are capable of treating septic tank effluent to advanced wastewater treatment (AWT) levels or better. Figure 1: Single-pass sand filter (ISF) Executive Vice President, Orenco Systems, Inc., Sutherlin, Oregon NTP-FLT-TRB-1 Rev. 1.1, 11/02 Page 1 of 12

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Performance of Textile-Based Packed Bed Filters-2

The following effluent characteristics are typical averages achieved by single-pass residential sand filters using "washed" ASTM C-33 concrete aggregate with less than 2 percent fines passing the 100 Single-pass sand filters have typically been used in onsite applications for single-family homes or small commercial/office facilities. Single-pass filters have been most successful when the influent has received primary septic tank treatment and screening with effluent filters to sufficiently ensure that the effluent characteristics applied to the sand filter do not exceed the typical criteria shown...

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Performance of Textile-Based Packed Bed Filters-3

Multiple-pass recirculating sand/gravel filters typically achieve the following average effluent levels: cBOD5: TSS: NO3-n: Multiple-pass recirculating sand/gravel filters (RSFs or RGFs) have been most popular in applications with medium to large wastewater flows. They are ideal wastewater treatment systems for parks, restaurants, schools, office complexes, and large developments, and they are especially suited for communities with STEP and/or STEG effluent sewer collection systems. Typical multiple-pass recirculating sand/gravel filter design criteria are: Type of Operation Recirc Ratio Filter...

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Performance of Textile-Based Packed Bed Filters-4

• Land area — The land area needed is significantly smaller than that for sand filters because loading rates are 5 to 30 times higher (typically, 15-30 gpd/ft2 with peak flow capacity/factor (PF) of 2.0 or greater, based on residential effluent quality as described in Tables 1 and 2). Thus, the footprint area for a textile filter serving a typical four-bedroom single-family home is now only about 20 square feet. If the textile filter is positioned over the processing tank, virtually no additional area is required. • Media quality and availability — The manufactured textile medium ensures consistent...

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Performance of Textile-Based Packed Bed Filters-5

filter and ultimate effluent quality. In Figure 3, complex fiber structure and void space of textile fibers is compared to that of typical 0.30-mm and 1.5-mm sand particles. Figure 3: Textile fiber porous structure, relative to sand and gravel particles Performance of Textile-Based Packed Bed Filters In the past three years, performance evaluations have been conducted and reported on by facilities such as the University of California, Davis Campus; NSF International; and NovaTec Consultants, Inc. of Vancouver, British Columbia. The University of California Davis study (Leverenz, et al., 2000)...

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Performance of Textile-Based Packed Bed Filters-6

During these evaluations, influent organic levels and solids loading levels reached or exceeded peak monthly limits, with daily influent levels reaching highs of 525 mg/L cBOD5 and 1600 mg/L TSS. This demonstrated the resiliency of this unit, under adverse conditions, to consistently produce secondary and advanced treatment quality effluent. Figure 5 illustrates the relative levels of effluent quality achieved by the three AX units throughout these evaluations. The graph represents over 360 data days of composite sampling over a time span of more AX Effluent Quality vs. Hydraulic Loading Rates...

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Performance of Textile-Based Packed Bed Filters-7

Figures 6a and 6b illustrate the correlation between cBOD5 and TSS removal and direct influent loads, as well as the system's strong removal capacity, overall. Figure 6b: TSS removal relative to influent loading Textile filter performance, showing effluent quality consistently better than 10/10 mg/L cBOD5 and TSS has also been documented in several case studies (Bounds/Ball, 2000). Textile filters are currently being used in more than two thousand commercial, cluster, and residential sites across the U.S and Canada. Additional Attributes of Packed Bed Filters All small-scale wastewater systems...

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Performance of Textile-Based Packed Bed Filters-8

• Consistent trouble-free operation; low maintenance (e.g. annual service call recommended; on-site routine service time 1 hour ±) • Ease of maintenance (components should be easily accessible and serviceable) • Low energy consumption • Adequate storage during power outages (normally 24 hours or more at typical flows) • Recoverable and expandable • Reliability in providing the level of treated water required to final dispersal treatment processes Packed bed filters are inherently well suited for small-scale wastewater systems. They meet and typically exceed the above-listed requirements, due...

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