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9700 - B SERIES

9700 - B SERIES
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9700 - B SERIES

Product catalog summary
Introduction: The document provides installation and operating instructions for the Wolf Steel Ltd. 9700 - B Series Two Stage High Efficiency Condensing Forced Air Gas Furnace, suitable for residential and light commercial use with inputs from 40,000 to 120,000 Btu/hr. It is CSA certified for natural or LP gas.
Safety Information: Emphasizes adherence to safety warnings to prevent hazards such as electrical shock, fire, or explosion. Installation and service must be conducted by qualified personnel.
Specifications and Installation: Installation must comply with local codes, suitable for dry indoor locations, requiring proper venting and combustion air supply. Detailed instructions for ductwork and venting are provided.
Venting and Combustion Piping: Details acceptable materials for venting in Canada and the US, with guidelines for vent termination and instructions for non-direct and direct vent installations.
Gas Supply and Piping: Provides instructions for gas supply, piping, and pressure testing, including conversion from natural gas to LP gas.
Electrical Specifications: Includes wiring and connection instructions, emphasizing compliance with local codes and standards.
Maintenance and Troubleshooting: Regular maintenance is crucial. Includes a troubleshooting flowchart, diagnostic codes, and guidance on air filter maintenance and lubrication.
Warranty and Service: Concludes with warranty information and a list of replacement parts, advising retention of the manual for future reference.
Furnace Components: Outlines components such as the combustion air intake fitting, flame roll-out switch, and blower motor. The PFC 'Choke Coil' is used only on ¾ and 1 Hp units.
Furnace Sizing: Models have a temperature rise range of 35-65°F for high fire and 20-50°F for low fire. Maximum hourly heat loss should be calculated using HRAI manuals or equivalent methods.
Location Guidelines: Furnace placement should minimize exhaust and combustion air piping lengths and allow for condensate drainage. Specific considerations are required for chemical-laden air environments.
Installation Considerations: Certified for upflow installation only, requiring a level surface. A drain pan is necessary if located above a finished space.
Combustible Clearances: Requires a minimum of 24" front clearance for service. Can be installed on wood floors but not directly on carpeting or other combustible materials.
Ductwork Requirements: Proper airflow is crucial. Ductwork should be sized according to industry standards, with a total static pressure drop not exceeding 1.0” w.c.
Venting Guidelines: Venting can be vertical or horizontal, with specific requirements for vent length, slope, and support. Emphasizes ensuring vent terminations are clear of obstructions.
Specifications and Equivalents: Provides details on venting materials and installation procedures, including cutting, deburring, priming, cementing, curing, and supporting.
Installation Guidelines: Direct vent installations are preferred for efficiency. Non-direct vent installations require only a vent pipe.
Location Considerations: Avoid placing vent terminations near areas where condensate could cause damage.
Safety and Compliance: Do not connect the furnace to a chimney or flue serving other appliances. Follow clearance requirements for vent terminations.
Multiple Venting and Terminations: Common venting is prohibited; each furnace requires dedicated combustion air and exhaust venting.
Direct and Non-Direct Vent Terminal Clearances: Diagrams illustrate required clearances for vent terminals.
Routing Options: Includes exhauster rotation instructions and pressure switch mounting details.
Condensate Drains: Proper drainage is required, with a drain trap assembly provided.
Gas Supply and Piping: Designed for natural gas, requiring a conversion kit for LP gas. Compliance with local codes is necessary.
Important Notes and Warnings: Includes various safety precautions and operational guidelines.
Overview: Guidelines for storage and handling of liquefied petroleum gases, gas piping, conversions, and electrical specifications.
Gas Piping and Leak Testing: Leak testing should use approved methods, avoiding open flames.
Conversions: Procedures for high altitude and natural to LP gas conversions are outlined.
High Altitude Specifications: Details derating requirements for operation at higher altitudes.
Gas Pressure Settings: Steps for setting and checking gas pressures are provided.
Electrical Specifications: Specifies wiring requirements, emphasizing compliance with national codes.
Thermostat and Low Voltage Wiring: Guidelines for installation and wiring are provided.
Warnings and Safety Precautions: Numerous warnings highlight risks and the necessity of trained technicians.
Specifications: Details on air cleaner operation and electrical specifications.
Procedures: Includes initial start-up, sequence of operation, and airflow and temperature rise guidelines.
Recommendations: For dehumidification, the ECM motor runs at reduced airflow initially.
Warnings: Overheating or failure to shut off gas burners requires immediate action.
Tables and Figures: Includes temperature rise and airflow tables.
Variable Speed Motor Features: Describes the ECM motor's operation and benefits.
Continuous Fan Operation: Details fan operation when the thermostat's continuous fan switch is on.
Maintenance and Safety: Emphasizes disconnecting power before maintenance and regular air filter checks.
Lubrication: Motors are sealed and do not require routine lubrication.
Troubleshooting and Diagnostics: Includes diagnostic codes for status LED indicators.
UV Lamp Replacement: Instructions for replacing the UV lamp to enhance efficiency.
Wiring Diagrams: Provides detailed wiring diagrams for the furnace.
Warranty Information: Details on warranty coverage and exclusions.
Replacement Parts List: Comprehensive list of replacement parts with part numbers and descriptions.
Safety Information: Reiterates the importance of following safety warnings.
Furnace Operation: Instructions for starting and shutting down the furnace, with operating tips.
General Safety Rules: Outlines safety precautions for furnace operation.
Furnace Components: Diagram and legend identify key components of the furnace.
Furnace Operation and Maintenance Guide: Detailed instructions for operating, shutting down, and maintaining the furnace.
Homeowner's Reference: Provides a reference table for recording important installation information.
Maintenance Recommendations: Advises occasional inspection to ensure screens and terminals are free of obstructions.
Company Information: Provides contact information for Napoleon's locations and customer service.
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Catalog excerpts

9700 - B SERIES-1

INSTALLER: PLEASE FAMILIARIZE YOURSELF WITH VENTING/DRAINING SECTIONS OF THIS MANUAL BEFORE PROCEEDING WITH THE INSTALLATION. LEAVE THIS MANUAL WITH THE APPLIANCE FOR FUTURE REFERENCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. INSTALLATION AND OPERATING INSTRUCTIONS CERTIFIED TO ANSI Z21.47-2016 / CSA 2.3-2016 9700 - B SERIES TWO STAGE HIGH EFFICIENCY (CONDENSING) FORCED AIR GAS FURNACE SAFETY INFORMATION ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death or property damage. Improper servicing could result in dangerous operation, serious injury, death or property damage. - Installation and service must be performed by a qualified installer, service agency or the gas supplier. - Before servicing, disconnect all electrical power to furnace. - When servicing controls, label all wires prior to disconnecting. Reconnect wires correctly. - Verify proper operation after servicing. Patent Pending - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately. • Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. MANUFACTURER RESERVES THE RIGHT TO DISCONTINUE, OR CHANGE AT ANY TIME, SPECIFICATIONS OR DESIGNS WITHOUT NOTICE AND WITHOUT INCURRING OBLIGATIONS. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonheatingandcooling.com • [email protected] H1.27C $10.00

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9700 - B SERIES-2

TABLE OF CONTENTS 1.0 INTRODUCTION 3 2.0 SAFETY SYMBOLS AND WARNINGS 4 4.3 INSTALLATION IN UPFLOW POSITION 11 7.0 VENTING AND COMBUSTION PIPING 15 7.1 ACCEPTABLE MATERIALS IN CANADA 15 7.2 ACCEPTABLE MATERIALS IN UNITED STATES 15 7.3 VENT DRAIN OPTION 16 8.0 NON-DIRECT VENT FURNACE INSTALLATIONS USING INDOOR COMBUSTION AIR (ONE PIPE SYSTEM) 17 8.1.1 CASE 1: FURNACE LOCATED IN A UNCONFINED SPACE 18 8.1.2 CASE 2: FURNACE LOCATED IN A CONFINED SPACE 18 8.1.3 CASE 3: FURNACE LOCATED IN A CONFINED SPACE, OUTDOOR AIR FROM ATTIC OR CRAWL SPACE 19 8.1.4 CASE 4: FURNACE LOCATED IN A CONFINED SPACE, OUTDOOR...

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9700 - B SERIES-3

16.0 OPTIONAL ACCESSORIES (FIELD SUPPLIED/INSTALLED) 44 16.3 EMERGENCY HEAT MODE 44 17.0 INITIAL START-UP PROCEDURES 45 17.2 TO SHUT DOWN THE FURNACE 45 17.4 PROGRAMMABLE THERMOSTAT (OPTION) 46 18.1 TEMPERATURE RISE CHECK 47 18.3 ADJUSTING BLOWER SPEEDS ON ECM EON BLOWER MOTORS 48 18.5 SETTING BLOWER “ON” AND “OFF” TIMINGS - ECM EON MODELS ONLY 49 19.4 DIAGNOSTIC CODES FOR STATUS LED 52 19.5 FAULT CODE HISTORY 52 19.6 INTERNAL LIGHTING SYSTEM 52 20.0 WIRE DIAGRAM FOR TWO STAGE FURNACE WITH ECM EON 54 22.0 REPLACEMENT PARTS LIST 57 NOTE: Changes, other than editorial, are denoted by a vertical...

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9700 - B SERIES-5

THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS FURNACE. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE, POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. H3.4 CARBON-MONOXIDE POISONING HAZARD FAILURE TO FOLLOW INSTRUCTIONS COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH DUE TO CARBON-MONOXIDE POISONING,...

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9700 - B SERIES-6

CODES 1. This furnace must be installed: a. In accordance with all local codes, by-laws and regulations by those authorities having jurisdiction. b. In Canada, this furnace must be installed in accordance with the current CAN/CGA -B149.1 and .2 Natural Gas and Propane, and the National Electric Code (NEC) NFPA 70. c. In the United States, this furnace must be installed in accordance with the current ANSI Z223.1 (NFPA 54) National Fuel Gas Code. 2. Electrical connections must be made in accordance with: a. Any applicable local codes, by-laws and regulations. b. Canada: current edition of CAN/CSA...

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9700 - B SERIES-7

WHEN THIS FURNACE IS INSTALLED IN A STORAGE GARAGE, IT MUST BE INSTALLED SO THE BURNERS AND IGNITION SOURCE ARE LOCATED NO LESS THAN 18” (457 mm) ABOVE THE FLOOR TO PREVENT THE RISK OF IGNITING FLAMMABLE VAPORS WHICH MAY BE PRESENT IN THE GARAGE. THE FURNACE MUST BE LOCATED OR PROTECTED TO AVOID PHYSICAL DAMAGE BY VEHICLES. FAILURE TO HEED THESE WARNINGS CAN CAUSE A FIRE OR EXPLOSION, RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. H3.6A FIGURE 1 - FURNACE DIMENSIONS 0.625” (15.875 MM) STD. GAS SUPPLY ALTERNATE VENT OUTLET ALTERNATE AIR IN CONDENSATE DRAIN TRAP WITH 1/2” CPVC DISCHARGE...

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9700 - B SERIES-8

1. Combustion Air Intake Fitting 13. 2. Flame Roll-Out Switch (2) 14. 3. Flame Sensor - located underneath 15. 5. Air High Temperature Limit - supply air 17. 6. Vent and Drain (Assembly) Coupling 18. 7. Drain for Recovery Coil (3) 9. Two Stage Integrated Furnace Control (IFC) 20. 12. Hot Surface Igniter (HSI)(located underneath) Two Speed Exhauster Pressure Switch Assembly Front Manifold Cover Pressure Tap (3) PFC “Choke Coil” (used on % and 1 Hp units only) Door Switch and Junction Box Blower Motor (not shown, located on right side of blower) Circulating Air Blower UV Light Ballast UV Light...

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9700 - B SERIES-9

3.0 FURNACE SIZING The maximum hourly heat loss for each heated space shall be calculated in accordance with the procedures described in the manuals of the Heating, Refrigeration and Air Conditioning Institute of Canada (HRAI), or by any other method which is suitable for local conditions, provided the results obtained are in substantial agreement with, and not less than those obtained using the procedure described in their manuals. In the United States, “Manual J - Load Calculation," published by the Air Conditioning Contractors of America, describes a suitable procedure for calculating the...

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All Napoleon Fireplaces (Wolf Steel Ltd.) catalogs and technical brochures

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