Thermal Ceramics Solutions
28Pages

Thermal Ceramics Solutions Fibre, Refractory & Microporous Insulation THERMAL CERAMICS

Bringing technical solutions to all problems of thermal management Contents Thermal Ceramics products Product materials Fibre product overview Bulk fibres Blankets Refractory product overview Insulating Firebrick, Firebrick Monolithics Structural Block Microporous product overview Heat Shield products Fire Protection products 2

The Thermal Ceramics business of Morgan Advanced Materials makes a range of fibre, refractory and microporous high temperature insulation products used to reduce energy consumption in demanding industrial processes. We have extensive experience working with customers all over the world to engineer, design and install high performance insulation in operating environments from 500°C to 1750°C (932°F to 3200°F). We have a proven track record for helping customers to improve operational efficiency and respond to changing environmental pressures. Thermal Ceramics produces a variety of...

Our products Thermal Ceramics manufactures advanced ceramic materials, products and systems for thermal insulation in high-temperature environments. Systems are designed for the safety of people and equipment in demanding applications, while products help customers, especially those operating energy-intensive processes, to reduce energy consumption, emissions and operating costs. Thermal Ceramics products are used in high-temperature industrial processing of metals, petrochemicals, cement, ceramics and glass, and by manufacturers of equipment for aerospace, automotive, marine and domestic...

THERMAL CERAMICS SOLUTIONS These highly versatile high temperature insulating fibre products are lightweight, have low thermal conductivity, low heat storage and excellent resistance to thermal shock. They are available in a variety of densities, chemistries, thicknesses and temperature capabilities. Mastic insulation from Thermal Ceramics complement our full line of refractory and insulation products. This extensive offering includes pumpables, moldable, cements, and coatings, and is manufactured specifically to aid in efficient furnace, kiln, and boiler operations. Fire Protection A...

Product materials Material types Fibre Low Biopersistent Fibres: • Superwool®, FireMaster® Refractory Ceramic Fibre (RCF): • Kaowool®, Cera® Polycrystalline Fibre (PCW): • Denka Fired refractory Firebrick Insulating Firebrick (IFB): • JM™, K® and TJM™ Product form Thermal Ceramics designs, manufactures and installs a broad range Blanket, Bulk, Module, Log, Board, Shape, Paper, Felt, Mastic, Textile emissions in a variety of high temperature processing applications. Bricks, Shapes Monolithics: • Tri-Mor®, Kaolite®, Firelite®, Kaocrete®, Firecrete®, Kao-Tuff® Crucibles Fired shapes Various...

THERMAL CERAMICS SOLUTIONS Refractory Ceramic Fibre (RCF) RCF, also known as Alumino-Silicate Wools, is a highly versatile material which can be spun or blown into bulk and air-laid into blanket, folded into modules, converted into papers, boards, and shapes. Thermal Ceramics fibre blanket products are available in a wide range of chemistries, are air laid into a continuous mat and mechanically needled for added strength and surface integrity. Benefits: l Excellent insulating performance l Excellent thermal stability: fibres have good resistance to devitrification l Low heat storage l The...

Fibre grades Thermal Ceramics’ three grades of high temperature insulation fibres are: l Refractory Ceramic Fibres: Polycrystalline Wool Fibres: Superwool® Plus - Classification temperature 1200°C (2192°F) Superwool HT - Classification temperature 1300°C (2372°F) Superwool XTRA - Classification temperature 1450°C (2600°F) Kaowool® - Classification temperature 1260°C (2300°F) Cerablanket® - Classification temperature 1315°C (2400°F) Cerachem® - Classification temperature 1426°C (2600°F) Cerachrome® - Classification temperature 1426°C (2600°F) Denka Alcen * - Classification temperature 1600°C...

THERMAL CERAMICS SOLUTIONS Bulk fibres Thermal Ceramics bulk fibres serves as the foundation for our entire line of fibre products. Bulk consists of a loose mass of randomly orientated normally long, fibres collected after fiberisation and not further altered and can be: l Needled into a blanket l Converted into paper boards and shapes l Woven into yarn to produce rope and cloth l Blended into liquid binders for coatings and cements Bulk fibres can be engineered by changing length, fibre diameter, shot content and lubricity. They offer unique solutions to many industrial applications such...

Blankets Physical characteristics l Excellent insulating performance Excellent thermal shock resistance Low heat storage capacity Blankets Thermal Ceramics blankets are available in a wide range of chemistries, densities and dimensions. Blankets are air laid into a continuous mat and mechanically needled for added strength and surface integrity. A needling process results in a forced matrix of bulk fibres to produce a coherent blanket without the use of chemical binders. High temperature insulation wool is a material for use in high temperature applications such as the insulating lining of...

THERMAL CERAMICS SOLUTIONS Modules and Logs Thermal Ceramics exclusive Pyro-Bloc® products have set the standard for quality and versatility in furnace and boiler lining systems. Modules are manufactured from Pyro-Log™, a monolithic ceramic fibre that is fabricated into modules that offer superior performance and durability. Pyro-Bloc Modules and Pyro-Log are available in low biopersistent Superwool® Plus, Superwool HT and our newest technology, Superwool XTRA. Refractory Ceramic Fibre grades are also available. A unique solution to high temperature insulation needs in industrial heaters,...

Papers Physical characteristics l Excellent tensile strength Low thermal conductivity Thickness availability of High temperature gaskets and seals Refractory back–up insulation Filtration Separating media Superwool® Plus Superwool® HT Superwool® XTRA Papers Thermal Ceramics manufactures a wide range of high temperature rated paper products. We meet requirements ranging from economical mineral wool grades to high purity alumina and alumina-silica grades for demanding applications. Paper products are specially processed to offer excellent performance in high temperature applications and offer...