Catalog excerpts
Superwool® Plus and Superwool Prime Low Biopersistent Fibres Portfolio THERMAL CERAMICS
Open the catalog to page 1Thermal Ceramics Innovative, low biopersistent, market leading ® Superwool Products Contents What is Low Biopersistent Fibre? Superwool Plus and Prime Products Superwool Fraunhofer Statements Engineering Capabilities
Open the catalog to page 2Thermal Ceramics We innovate to meet the challenges of a changing world The Thermal Ceramics business of Morgan Advanced Materials makes advanced ceramic products and systems for thermal insulation in high-temperature environments. We engineer products and systems for equipment in demanding applications and for the safety of people. Our portfolio and engineering capabilities help customers, especially those operating energy-intensive processes, to reduce energy consumption, emissions, and operating costs. At Morgan, our purpose is to use advanced materials to help make more efficient use of...
Open the catalog to page 3Why Superwool® Fibres Low biopersistence • Helps you be compliant with meeting your environmental and Health & Safety obligations • An environmental solution, potential savings on waste disposal, may be disposed in a non-hazardous waste landfill Higher energy savings compared to RCF and other commercial AES fibres • Up to 30% lower thermal conductivity than other tested AES blanket materials Improved handling • Soft and smooth material improving operator comfort • Less irritation to the skin, throat, nose and eyes Longer life time • 30% more fibres result in improved, stronger fibre matrix...
Open the catalog to page 4Superwool ® Plus and Superwool Prime Low Biopersistent Portfolio Thermal Ceramics What are Superwool Low Biopersistent Fibres Our Superwool Plus and Superwool Prime are patented low biopersistent insulating high performance fibres offering a versatile alternative to traditional insulation materials for industrial, transportation and commercial applications. Morgan’s pioneering development in low biopersistent fibres have led the revolution in their use for high-temperature insulation applications over the last 20+ years. Exonerated globally from classification, Superwool Plus and Superwool...
Open the catalog to page 5Blankets Superwool® Plus and Superwool Prime Blankets offer a high temperature thermal insulation material, efficient at restricting heat flow, while maintaining other key material properties such as low shrinkage and good mechanical durability. • • Reduces energy loss due to higher fibre index and reduced fibre diameter resulting in greater surface area • • With greater fibre surface area more insulating material for energy to pass through • • Resulting in reduced energy losses and better thermal insulation Lower thermal conductivity with improved insulation by 20% compared to other tested...
Open the catalog to page 6Superwool ® Plus and Superwool Prime Low Biopersistent Portfolio Thermal Ceramics Thermal Performance Benchmarking The newest evolution in our Superwool low biopersistent fibre portfolio, Superwool Prime is developed for high-performance applications with a classification temperature of 1300°C (2370°F). Superwool Prime features physical and thermal performance equivalent or better to our market leading Superwool Plus. • • • High-temperature capability providing increased resiliency for processes and safety of employees Superior thermal conductivity: 0.28 W/m•K, 1000°C, 128 kg/m3 (2.25...
Open the catalog to page 7Modules Pyro-Bloc® Modules set the standard for superior performance and versatility in furnace and boiler lining systems; they excel in cyclic environments. Pyro-Bloc Modules comprise two sections of Superwool® fibre slabs in edge-grain orientation. These are held in position with two stainless steel tubes mounted transversely through the modules and remote from the hot face and they are anchored to the furnace casing with the patented Pyro-Bloc hardware. Pyro-Bloc Modules contains an agent which automatically hardens the surface upon initial heat up. • • Unlike folded or stack modules,...
Open the catalog to page 8Superwool ® Plus and Superwool Prime Low Biopersistent Portfolio Thermal Ceramics Features and Benefits Made from Pyro-Log™ Superwool in edge-grain orientation offers high temperature insulation. • 20% better thermal efficiency • Excellent resistance to gas velocity • Modular format for rapid, cut-to-fit field installation • Resilient and compressible during installation but hardens upon exposure to working temperatures • High longevity in harsh conditions • High density for best insulation and strength • Compressible in both directions 4-way compression Batten strip not mandatory Metals •...
Open the catalog to page 9Boards and Shapes Our Superwool Plus and Prime Vacuum-Formed Boards and Shapes cover an entire temperature and mechanical strength range. With excellent insulating performance and high-temperature strength, they can be custom designed for various uses. • • Excellent thermal shock resistance • • Superior insulating performance, excellent molten metal resistance • • Low heat storage • • Dimensional stability up to 1300°C (2372°F) • • Linear shrinkage below 2% at recommended continuous use limits Custom shape technology allows for male, female, and combination moulds that are constructed from...
Open the catalog to page 10Superwool ® Plus and Superwool Prime Low Biopersistent Portfolio Thermal Ceramics Papers, Felts, Mastics and Textiles Morgan’s high performance paper and felt products are the preferred choice over traditional fibreglass, textile, or metal products for thermal, acoustical or filtration management. Our QS 9000/ISO 9002 certified quality, lightweight papers and felts feature equal or superior performance with reduced costs, low thermal conductivity, durability, compressibility and flexibility. Superwool Papers • • Bespoke specialty papers for battery systems that mitigate thermal runaway • •...
Open the catalog to page 11Environmental, Health and Safety Our Superwool brand is globally recognised as the leading brand in high temperature low biopersistent fibre insulation, noted for its reliability and environmental benefits. Our commitment to research and development ensures we continue to deliver Superwool fibre products enabling you to be proactive in meeting your environmental and health and safety (EHS) obligations and ensuring the Superwool brand continues to succeed for you. A key component in achieving effective EHS performance is to meet governmental, regional and worldwide legislation. At Morgan...
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