THERMAL CERAMICS Advanced thermal management solutions for Petrochemical and Refinery Processes Enabling sustainability and safety of people and processes 16-08_2022_0335 New Style PETROCHEMICAL Brochure.indd 2

Petrochemical and Refinery We manufacture high-performance engineered thermal management solutions. We are a reliable and trusted partner. Our solutions reduce energy by 20%, extend lining service life, and deliver the transition to a low-carbon environment. Demanding environments and processing equipment in the Petrochemical and Refinery industry require thermal management and passive fire protection products and systems designed and developed specifically for these harsh conditions - that's where we come in. With our applications engineering experts and through our collaborative relationship...

Engineeringfor Services Global Footprint Superior thermal managementTrusted solutions Petrochemical and Refinery applications Thermal Ceramics We innovate to meet the challenges of a changing world Safe and Reliable Products Our products and systems protect lives and processes 24 hours a day and 365 days of each year. Global Footprint Trusted Engineering Services Global Footprint Trusted Engineering Services Safe and Relaible Products A Truly Global Footprint We have operations on 5 Continents and in 30 Countries to efficiently serve our Customers. Commitment to Innovation Our R&D and Engineering...

Sustainability and Reliability are at the centre of everything we do We realise that our clients need reliability, they need solutions that will perform and will last. In addition to the operating and technical requirements, we also recognise that our solutions have to be sustainable. SUSTAINABLE SOLUTIONS GREEN THINKING 2. Respect of local legislation and setting global EHS standards 3. Lining materials have a negative carbon footprint across their life cycle We take sustainability seriously in all aspects, from ethics and fair behaviour to health and safety compliant materials to minimisation...

Superior thermal management solutions for Petrochemical and Refinery applications Case Study Ethylene cracker challenge for performance improvement Challenge Client had issues with the lining performance of the old ethylene crackers experiencing • high casing temperatures reducing the safety conditions for operators and generating undesired excessive heat losses through the casing. Existing lining of the old units was 200mm only (175mm conventional fibre modules • 160kg/m3 + 25mm blanket 128 kg/m3). Preference was not to increase the thickness of the lining to avoid relocating the burners. •...

Products, Systems and Engineering Services for Petrochemical and Refinery processes Thermal Ceramics is a complete solution provider for your Petrochemical and Refinery equipment processes. Emissions reduction - our specialised products portfolio brings reduced energy • consumption, environmental emissions and operating costs. Trusted and reliable engineering competencies - to provide state-of-the-art • solutions for your bespoke application. Product portfolio - where processes require thermal management solutions • up to 1650°C (3000°F). Using our matrixed thermal insulation portfolio, our technical...

Superior thermal management solutions for Petrochemical and Refinery applications Primary heat containment solutions, benefits, features and typical application areas We manufacture high-performance solutions, providing trusted and reliable materials for Petrochemical and Refinery applications in Fired Heaters (e.g. ethylene crackers), Sulphur Recovery Units (SRU), Fluid Catalytic Cracking Units (FCCU). Newly developed and long-track record and specified for many years. Fibre Modules Critical elements to consider Main benefits and features • Shelf supports Proper lining design needed • (expansion...

Ethylene Cracking Furnace our high performance products operate efficiently in the most demanding of environments Ethylene Cracking Furnaces operate in critical conditions and need to withstand high operating temperatures, typically from 1150°C (2100°F) up to 1250°C (2280F), with direct flame impingement on lining surface. In such conditions, you need products with high insulating properties, spalling resistance, and good hot load properties that can last reliably for several years. In addition, the prefabrication of the units in yards and their shipment to the final destination require considerations...

Superior thermal management solutions for Petrochemical and Refinery applications Stack and Breeching (above Convection Section) Ethylene Cracking Furnaces Thermal Ceramics offers a total package of insulation linings for use in fired heaters, from the floor to the walls to the convection section to the stack and any ductwork in between. All areas of the furnace utilise our full portfolio of high-temperature thermal management materials. Shadow Box / Tubes Seals Convection Section Radiant Roof Application areas Products used Radiant Sections • Pyro-Bloc® Modules Firebricks and Insulating • Firebricks...

Refinery Fired Heaters and Process Heaters fired heaters-process heaters, reformers, pyrolysis heaters The fired heater is the ‘central processing unit’ in many refineries and petrochemical plants. Thermal Ceramics offers a total package of insulation linings for use in fired heaters, from the floor to the walls to the convection section to the stack and any ductwork in between. Several other innovative products for fired heaters are also available from Thermal Ceramics like Pyro-Log™ insulation for easily applied floor insulation, high thermal efficiency microporous insulation in radiant walls...

Superior thermal management solutions for Petrochemical and Refinery applications Stack Fired Heaters and Process Heaters Thermal Ceramics offers a total package of insulation linings for use in fired heaters, from the floor to the walls to the convection section to the stack and any ductwork in between. Application areas Products used Radiant Sections: Floor, Walls, Arch Burner Blocks / Peepholes • Insulating and Dense Pre-Cast Monolithic Shapes • Insulating Firebricks and Shapes • Fibre Shapes • Pyro-Bloc Module Systems Convection Section Tube Seals • Textile Engineered Systems • Insulating...