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Kaolite® 2300LI AHR Monolithic

Kaolite® 2300LI AHR Monolithic

Kaolite® 2300LI AHR Monolithic

Product catalog summary
Product Description
Kaolite 2300LI AHR is a low iron, lightweight monolithic refractory designed to prevent alkali hydrolysis. It is manufactured in the Americas and uses a hydraulic bond type with an insulating aggregate base. The product is installed by casting and has a maximum service temperature of 1260°C (2300°F).
Instructions for Use
For optimal strength, use minimal clean mixing water and a mechanical mixer for placement. Mix for 3-6 minutes and place within 20 minutes. Ensure watertight forms and waterproof porous surfaces. Cure for 24 hours under damp conditions before initial heat-up, maintaining temperatures between 16°C and 27°C (60°F and 80°F) during cold weather.
Properties
  • Maximum grain size: 6 mm
  • Net material requirement: 1009 kg/m3 (63 pcf)
  • Water addition for casting: 42-47% by weight
  • Packaging: 18 kg (40 lbs) bags
Storage and Shelf Life
Store in a dry, well-ventilated area on pallets. Keep out of rain and damp conditions. Shelf life is 9 months from the date of manufacture.
Physical and Mechanical Properties
  • Bulk Density: 993-1169 kg/m3 (62-73 pcf) when dried, 881-1121 kg/m3 (55-70 pcf) when fired
  • Modulus of Rupture: 1.38-2.76 MPa (200-400 psi) when dried, 1.03-1.52 MPa (150-220 psi) when fired
  • Cold Crushing Strength: 6.89-10.34 MPa (1000-1500 psi) when dried, 3.45-6.90 MPa (500-1000 psi) when fired
  • Permanent Linear Change: 0 to -0.2% when dried, -0.1 to -0.6% when fired
Chemical Analysis
  • Alumina (Al2O3): 40%
  • Silica (SiO2): 44%
  • Ferric Oxide (Fe2O3): 0.4%
  • Calcium Oxide (CaO): 12%
Thermal Conductivity
  • At 260°C (500°F): 0.28 W/m•K (1.96 BTU•in/hr•ft2•°F)
  • At 1093°C (2000°F): 0.32 W/m•K (2.23 BTU•in/hr•ft2•°F)
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Catalog excerpts

Kaolite® 2300LI AHR Monolithic-1

Kaolite®2300LIAHR Monolithic Product Data Sheet ProductDescription Kaolite 2300LI AHR is a low iron, lightweight monolithic with a special formulation to prevent alkali hydrolysis. Instructionsforusing Casting: Highest strength is obtained with monolithic refractory by using the least amount of clean mixing water that will allow thorough working of material into place by vibration. A mechanical mixer is required for proper placement (paddle type mortar mixers are best suited). Mix for 3-6 minutes to achieve a good ball-in-hand consistency. Place material within 20 minutes after mixing. Precautions: Watertight forms must be used when placing material. All porous surfaces that will come in contact with the material must be waterproofed with a suitable coating or membrane. For maximum strength, cure 24 hours under damp conditions before initial heat-up. Keep freshly placed monolithic warm during cold weather, ideally between 16°C and 27°C (60°F and 80°F) until wet curing is completed. New monolithic installation must be heated slowly the first time. For detailed installation instructions and commissioning schedules, please contact your Morgan Advanced MaterialsThermal Ceramics representative. Insulating Aggregate Wateraddition,%byweight casting by vibrating Packaginginbags,kg(lbs) Whilst the values and application information in this datasheet are typical, they are given for guidance only. The values and the information given are subject to normal manufacturing variation and may be subject to change without notice. Morgan Advanced Materials – Thermal Ceramics makes no guarantees and gives no warranties about the suitability of a product and you should seek advice to confirm the product’s suitability for use with Morgan Advanced Materials - Thermal Ceramics. Publication Date: 23 October 2023 Code: CA.100 1 of 2 www.morganthermalceramics.com Email: [email protected] Thermal Ceramics

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Kaolite® 2300LI AHR Monolithic-2

Kaolite®2300LIAHR Monolithic Product Data Sheet fired 5 hours @ maximum service temperature °C (°F) fired 5 hours @ maximum service temperature °C (°F) fired 5 hours @ maximum service temperature °C (°F) Chemical Analysis % for CaO in parentheses indicates the % of reactive CaO present if less than the total. The balance is Calcia from the anorthite aggregate. Monolithics should be stored in a dry, well-ventilated area and held off the ground on pallets ideally with the original packaging intact. Keep out of rain and damp conditions. Normal shelf life is 9 months from date of manufacture when...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.