Heat Recovery Steam Generator Applications
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THERMAL CERAMICS Advanced thermal management solutions for Heat Recovery Steam Generator Applications Enabling sustainability and safety of people and processes

HRSG applications Insulation can play a significant role in the reduction of heat loss from power plants. Even a small gain in thermal efficiency can save millions of dollars in fuel costs over the life of an installation. Thermal Ceramics advanced thermal insulation materials help heat recovery steam generation (HRSG) plants to make significant reductions in energy losses. Our high performance products offer lower thermal conductivity and longer operational life than any other competing insulation materials. The Superwool® insulating fibre range of materials for HRSG applications includes...

Superior thermal management solutions for HRSG applications Thermal Ceramics We innovate to meet the challenges of a changing world Safe and Reliable Products Our products and systems protect lives and processes 24 hours a day and 365 days of each year. A Truly Global Footprint We have operations on 5 Continents and in 30 Countries to efficiently serve our Customers. The Thermal Ceramics business of Morgan Advanced Materials makes advanced ceramic products and systems for thermal insulation in high temperature environments. We engineer products and systems for equipment in demanding...

High Efficiency Thermal Insulation for Heat Recovery Steam Generator applications Thermal Ceramics advanced thermal insulation materials help heat recovery steam generation (HRSG) plants to make significant reductions in energy losses. Our high performance products offer lower thermal conductivity and longer operational life than any other competing insulation materials. The Superwool® insulating fibre range of materials for HRSG applications includes Superwool Plus fibre, a high thermal efficiency blanket, and Pyro-Bloc® monolithic fibre modules for wide ranging applications in boilers,...

Superior thermal management solutions for HRSG applications The insulation challenges within Heat Recovery Steam Generator applications and the solutions we offer We manufacture high-performance solutions, providing trusted and reliable materials for Heat Recovery Steam Generator applications. Newly developed and long-track record and specified for many years. Insulation CHALLENGE: Morgan Thermal Ceramics SOLUTION: The need to minimise heat loss in an HRSG boiler operating at temperatures up to 1000°C (1832°F), in order to reduce energy costs. The thermal efficiency of a traditional...

Performance Expectations of an HRSG is typically 10 years or more Thermal insulation in the HRSG must be able to withstand temperatures approaching 1093°C (2000°F) and gas velocities up to 37m/sec (120 ft/sec). Our products help power plants all over the world to make vital improvements in efficiency through reduced energy loss.

Superior thermal management solutions for HRSG applications Typical applications in a Heat Recovery Steam Generator and our product solutions Superwool Plus Blanket Cerablanket® Pyro-Bloc® Modules Superwool Plus Blanket Cerablanket Pyro-Bloc Modules Superwool Plus AC2 Blanket Cerablanket AC2 4. Auxillary Burners Superwool Plus Blanket Pyro-Bloc Modules 5. Floor Pyro-Bloc Modules Pyro-Stack™, Z-Blok™ Insulating Castables Kaolite®, Firelite®, TriMor® Insulating Firebrick K®, JM™, TJM® brands Insulating Block TR® -19, Ceraboard® Therm-O-Hot Patch™ Superwool Sealcoat™ HT

Superwool Plus fibre and Pyro-Bloc Modules ® Superwool Plus insulating fibre Excellent thermal conductivity for reduced energy loss Superwool Plus has a high fibre index which yields a 20% improvement in conductivity at 1000°C (1832°F). This translates to cooler cold surfaces and less energy loss (or less mass of fibre required to give the same performance). Advanced control of the manufacturing process allows the fibre diameter to be kept predominantly in the optimal 1 to 6µm range, maximising the fibre surface area available for lower thermal and good thermal stability. Long-term...

Superior thermal management solutions for HRSG applications Project Reference List Please contact your local Morgan Thermal Ceramics office for further advice. 1. Exhaust duct. Pyro-Bloc® Y modules, 12# ZR with Unikote® M, installed to replace original lining of blanket/stainless liner (Henry Vogt unit). Exhaust duct. Pyro-Bloc Y modules, 12# ZR with Unikote, installed to replace original board lining. Duct roof and walls. Aluminium foil vapour barrier, backing blanket and hydrotemp duct floor. Tri-Mor® Guncrete® BFS, Tri-Mor Insulite®, Kaowool® board, vapour barrier, Kaowool board and...

Partnering with us We are the partner of choice for the Heat Recovery Steam Generator sectors. Working with us, customers are able to push the boundaries of performance without compromising safety, heat or weight management. Our custom solutions are developed using our patented Superwool® fibre, WDS® Microporous materials, JM-K-TJM IFBs and FireMaster® products. These technologies help designers achieve optimal thermal management and passive fire protection, throughout petrochemical and refinery installations. Benefits of partnering with Morgan Harnessing our world-class design expertise...

Superior thermal management solutions for HRSG applications Together, we are working to reduce our environmental impact... ...together, we are working to deliver robust environmental, social & governance (ESG) practices, and together, we have defined five environmental, social, and governance (ESG) improvement objectives and targets to improve our performance as a Group: Reduce our environmental impact Our aspiration is to be a CO2 net zero business by 2050. Our 2030 target is to reduce our scope 1 and scope 2 CO2 emissions by 50% (from a 2015 baseline). We will start to measure scope 3...

THERMAL CERAMICS Morgan Advanced Materials For all enquiries, please contact our specialist sales and marketing offices: Significant trends shape our modern world, accelerating the demand for new and more sustainable advanced materials. At Morgan Advanced Materials, we use advanced carbon and ceramics materials to support the move to a more sustainable world. Our people are driven to solve complex customer problems: from managing heat and enabling greener technologies, to supporting improved medical diagnostics and protecting life. Our Purpose Our purpose is ‘to use advanced materials to...