1. Catalogs
  2. Montanstahl
  3. Booklet PF Profiles

Booklet PF Profiles

Booklet PF Profiles

Booklet PF Profiles

Product catalog summary
Overview of Press Fit Technology
This document outlines the innovative Press Fit Technology used in PF-Profiles, which is based on a mechanical joining process. The process involves creating a strong frictional joint with a perfect form-fit by processing a locator groove into the flanges, embossing a special pattern on the web edges, setting the embossed web into the flanges' groove, and rolling joining grooves alongside the web to press part of the flange material against the embossed web.
Applications
PF-Profiles are popular among architects for use in visible and representative steel curtain walls due to their design flexibility, functional optimization, and high precision. A wide range of standard and customized beams are available, produced in various geometries and steel types, creating an elegant atmosphere in both private and public areas.
Design and Quality
PF-Profiles offer significant design freedom in size, geometry, and web design, allowing for individual customization from small perforations to large cut-outs. They can be produced in stainless steel with different surface finishes to meet specific requirements.
Precision and Customization
The process allows for precise positioning of profile components and selection of material thickness for both web and flange, optimizing PF-Profiles for specific uses. They exhibit high accuracy in dimensional tolerances and geometry, with parallel flanges, excellent rectangularity, and straightness. A wide range of special geometries can be achieved.
Size Range and Specifications
The document provides a table showing the size range and material thickness options:
  • Profile width: 50 mm to 200 mm
  • Profile height: 50 mm to 400 mm
  • Flange thickness: 4 mm to 20 mm
  • Web thickness: 2 mm to 20 mm
  • Profile length: 500 mm to 15,000 mm
  • Thickness ratio web to flange: up to 1:1
Additionally, Double Web Beams can be created for higher structural performance.
Key Features of PF-Profiles
  • Free combination of material thicknesses
  • Lightweight sections
  • High design flexibility
  • Precise and barely noticeable join grooves
  • Parallel flanges with accurate rectangularity
  • High accuracy on dimensions and geometry
  • High-end surface finish
PF-Profiles are a product of MONTANSTAHL AG.
See more

Catalog excerpts

Booklet PF Profiles-1

PF-Profiles Press Fit Technology

 Open the catalog to page 1
Booklet PF Profiles-2

This innovative technology is based on a mechanical joining process. 1. A locator groove is processed into the flanges A special pattern is embossed in the edges of the web The embossed web is set into the flanges‘ groove Joining grooves are rolled alongside the web which press a part of the flange material against the embossed web The result is a strong frictional joint with a perfect form-fit.

 Open the catalog to page 2
Booklet PF Profiles-3

Application Due to the great design flexibility, functional optimization and high precision these new products have achieved a great popularity amongst architects for visible and representative steel curtain walls. For this purpose we offer a wide range of standard and customized beams which are produced in different geometries and steel types. These eye-catching design beams create an elegant atmosphere in private and public areas.

 Open the catalog to page 3
Booklet PF Profiles-4

Design Increasing importance is being attached to design and quality. PF-Profiles give a very high degree of design freedom not only in size and geometry but also in web design. From small perforations to large cut-outs the web can be designed in a very individual way generating attractive solutions. If the desired material is stainless steel, PF-Profiles can be produced with different surface executions. We are ideally equipped to satisfy specific requirements.

 Open the catalog to page 4
Booklet PF Profiles-5

Precision The process allows to position the profile components to each other at wish and to individually select the material thickness of both web and flange. PF-Profiles can thus be optimized to their specific use. PF-Profiles have a very high accuracy on dimensional tolerances and geometry. Their parallel flanges, excellent rectangularity and straightness add further value to this product.

 Open the catalog to page 5
Booklet PF Profiles-6

Size Range A wide range of special geometries can be achieved by the press fit technology. The following table shows the overall size range with possible choices for material thicknesses. Thickness ratio web to flange Apart from standard geometries like I-Beams and T-Beams we offer the possibility to create Double Web Beams for higher structural performance.

 Open the catalog to page 6
Booklet PF Profiles-7

free combination of material thicknesses lightweight sections high design flexibility precise and barely noticeable join grooves parallel flanges with accurate rectangularity high accuracy on dimensions and geometry high end surface finish

 Open the catalog to page 7
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.