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Profile Planking

Profile Planking
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Profile Planking

Product catalog summary
Introduction
MEISER is a family-owned company established in 1956, specializing in grating and profile planking. Based in Schmelz-Limbach, Germany, it operates globally with a focus on customer satisfaction and strategic planning.

Profile Planking
Profile planking serves as an alternative to grating, offering high anti-slip safety and suitability for environments with slippery materials. It can be produced up to 8 meters in length and includes fire-resistant options.

Technical Terms
Key terms include notches, smooth edges, side holes, and steps. The design and manufacturing considerations include a plug-in system for easier assembly.

Materials
Materials used include S 235 JR and DD 11 steel grades, stainless steel (V2A and V4A), aluminum, and weather-resistant construction steel, each offering benefits like weldability, formability, and corrosion resistance.

Galvanising
Hot-dip galvanising ensures long-term corrosion protection, with an environmentally friendly and efficient process.

Surface Treatment
Available treatments include strip galvanising, cathodic dip coating, electrochemical polishing, pickling, and powder coating, enhancing durability, aesthetics, and corrosion resistance.

Conclusion
MEISER provides a comprehensive range of profile planking solutions, emphasizing quality, efficiency, and environmental responsibility.
Surface Treatments
Powder coating is available in all RAL colors with various gloss levels and textures. Anodizing is standard for aluminum planks to prevent oxidation, involving degreasing, pickling, and electrolysis to create a protective oxide layer.

Serrated and Perforated Surfaces
Serrated surfaces offer excellent anti-slip and drainage properties, ideal for industrial environments. Perforated surfaces provide stability and optimal anti-slip and drainage effects, suitable for staircases and gangways.

Material Specifications
Materials include raw/hot-dip galvanized steel, Sendzimir galvanized steel, aluminum, and stainless steel. Sheet thickness ranges from 2.0 to 3.0 mm, with widths from 120 to 480 mm, heights from 40 to 100 mm, and lengths up to 8,000 mm.

Conclusion
The document highlights the versatility and functionality of MEISER profile planks, emphasizing their suitability for various industrial applications.
Specifications
Materials include raw/hot-dip galvanized steel (DD11), Sendzimir galvanized steel (DX51), aluminum (AIMg3), and stainless steel (1.4301). Sheet thicknesses range from 2.0 to 3.0 mm, with widths from 120 to 360 mm and heights from 30 to 100 mm. Lengths can reach up to 8,000 mm.

Surface Types
Slotted surfaces offer good drainage and high light transmittance. Closed surfaces prevent small items from falling through and allow for cost-effective sub-constructions. Fire-retarding surfaces are designed for fire-retardant applications, particularly in transformer pits.

Special Products
MEISER offers customized products, including bulb plates and special perforations, tailored to customer specifications.

Technical Data
Includes detailed technical data for various applications, ensuring compliance with safety standards.
Specifications
Weight specifications for gangways and material options are provided. Safe load capacities and standard lengths are detailed.

Assembly Groups and Platforms
Assembly groups combine various product groups for optimal results. MEISER platforms ensure high safety and functionality, with custom solutions developed in collaboration with customers.

Stair Treads and Ladder Rung Profiles
Various profiles with anti-slip features are available in different materials and designs.

Fixing Clips
Various fixing solutions ensure proper attachment of profile planks.

Product Range
MEISER offers a range of industrial floor coverings and steel processing services, including staircases, scaffolding, and special sections.
Load Capacities
Details on point loading and uniformly distributed load capacities are provided, with specific material factors for stainless steel and aluminum.

Profile and Load Tables
Extensive tables detail load capacities for various profiles and thicknesses across different spans.

Recommendations
Recommendations for sheet metal thickness based on span length are provided.

Standards
References DIN EN ISO 14122 for industrial staircases, platforms, and gangways.

Key Observations
Emphasizes the importance of bolting planks together to achieve specified load capacities and provides specific load factors for different materials.
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Catalog excerpts

Profile Planking-3

Introduction 4 - About Meiser 5 - The MEISER Profile Planking 6 - Te c h n i c a l Te r m s 8 - Material 12 - Galvanising 13 - Surface Refinement 14 Serrated surfaces - Stepbloc D / Stepbloc F - D r a i n s t e p R H 3 / To l p l u s N - To l c r e n e a u x N Perforated surfaces - Formstep N / Stephuit N - Aderstep N / Stepclair N - Formstep O4 / Formstep O5 - Formstep O6 / Formstep O7 - Airstep N / Stephuit O1 - S t e p c l a i r O 1 / To l m i x t e N - To l h u i t N / To l d e c o 8 - To l d e c o 1 0 / To l p i c o t N - To l p l a n N / To l g r i p N - To l t o p N Slotted surfaces -...

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Profile Planking-5

ABOUT MEISER MEISER, founded in 1956, is a medium-sized, ownermanaged family business with headquarters in SchmelzLimbach in the Saarland. In the field of grating MEISER occupy a leading position worldwide. The range of products is complemented by further business segments. Thus, it includes the field steel machining with own splitting plants and cold rolling plants. Furthermore, MEISER operate a galvanising line and a strip galvanising system. Diversification is strengthened by the manufacturing of profile planks, staircase systems, special profiles, framing systems and barrel hoops Even more...

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Profile Planking-6

MEISER PROFILE PLANKING MEISER Profile planking MEISER profile planking is an alternative to MEISER grating, especially if there is a wide spread to be covered or a closed surface required. The special embossment and perforation guarantees a high antislip safety. Throughout industry where work is carried out with slippery materials, profile planks are a good choice. The possibility to produce elements up to a length of 8 m guarantees a fast application with self-developed clever fixing clips.

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Profile Planking-7

For indoor applications profile planking with sendzimir-galvanised band steel can be used as well which results in an enormous cost advantage. A specialist field are our fire-resistant profile planks. This design is tested and certified by the MFPA, and serves as a cover for transformer trays for example. Use our strengths to your advantage. TOP: SKYWALK LEUCHTENBURG SEITENRODA BOTTOM, FROM LEFT TO RIGHT: VW VEHICLE BODY AND PAINT CENTRE, BERLIN; ENERGIEBERG, HAMBURG; BMW, REGENSBURG

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Profile Planking-8

TECHNICAL TERMS Notch Special notches are possible up to the height of the surface of the plank, but have to be verified statically for on a case-by-case basis. Smooth edge Smooth edge / cut in embossment In general, the surfaces are punched to length in a certain grid dimension. If these have to be cut into in-between measures, the product can be manufactured with a double-sided smooth edge on request. By default, the surface is cut in embossment. Width of grating, width of embossed area With certain surfaces it is possible to design the embossed area independent from the width of the plank....

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Side holes Profile planks are manufactured with side holes. The oblong slots are in each case perforated horizontally in one side and vertically on the other side. Thus, the planks can be connected easier on site using a direct fixing bolt. On request, the planks can be manufactured without side holes. Slotted holes are not possible in planks with a depth less than 25 mm. Steps Steps consist of profile planks with closed fronts, which can be designed with end plates holed for fixing. The embossed pattern is shifted toward the front edge of the step to set as a nosing (see detail 1). Alternatively,...

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Profile Planking-10

TECHNICAL TERMS Cut-outs Sections, bevel cuts and cut-outs at or within the profile plank. If the length of cut is smaller than 0.5 m, we call these small cut outs. Open cross section This is the free section of a perforated surface which is penetrated by water or air. It is calculated in percentage of the installed surface. Allowance for clearance Allowance for clearance ca. 2 mm The allowance for clearance serves for the adjustment of existing tolerances between the steel construction and the profile decking.

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Closed at the front Profile planks can be designed with welded and folded plates at the front which increases the stability with overhangs and avoids look through from the side. Plug-in system The utility patent-protected MEISER plug-in nose system enables a simple and much faster assembly of large areas in contrast to previously using direct bolting or connecting plates. Furthermore, with this system a load distribution across several profiles is achieved. Special edging In order to use profile planks for special purposes, planks can be produced with shapes other than the normal C-profile edging....

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Profile Planking-12

MEISER run their own slitting plants, wire drawing machines and cold rolling mills and is therefore able to design a profile plank exactly according to the requirements and needs of the customer. The optimal combination of the thickness and the height of the material, combined with the suitable steel quality, guarantee a maximum economic benefit. Steel grades S 235 JR (DIN EN 10025-2) S 235 JR has proven its worth in practice by its good weldability, formability and stability. Tear strength Yield point DD 11 (DIN EN 10111) DD 11 shows similar product features as S 235, but distinguishes itself...

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Profile Planking-13

Galvanising Hot-dip galvanising is the last substantial step in the manufacturing of profile planks and guarantees longlife corrosion protection of the MEISER products without special maintenance tasks. In our own galvanising plants the environment and staff benefit from a non-toxic process and excellent working conditions making traditional ideas of galvanising oldfashioned. Automated processes in various fields focus on a highest possible degree of efficiency and quality. Every single product is synchronised with the galvanising process and can be traced from the hang-up on to the lifting-beam...

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SURFACE TREATMENT Surface treatment MEISER profile planks stand out for longevity and high quality which depend on the correct surface finishing. Therefore, we offer our customers various options either emphasizing functionality or aesthetics. Various factors are crucial for the choice of surface treatment, such as the personal requirements of our customer, the budget and need for corrosion protection. Hot-dip galvanising MEISER profile planks made of steel are usually hot-dip galvanised in our new plant according to DIN EN ISO 1461 standards. State-of-the-art galvanising and environmental technologies...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.