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technical guideline to permanent tensile architectures

technical guideline to permanent tensile architectures
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technical guideline to permanent tensile architectures

Product catalog summary
General Introduction
Tensile architecture has evolved from ancient conic tents to modern structures, offering energy-efficient solutions that balance aesthetics and functionality. Modern designs like the Canada Golf Dome exemplify this evolution.
About Mehler Texnologies
Mehler Texnologies is a leader in coated fabrics, producing over 50 million m² annually. They specialize in PVC-Polyester membranes and have developed PVDF lacquering techniques for enhanced cleanability and UV protection.
The Fabric – Material Properties
Coated structural fabrics consist of a woven base cloth with a protective coating. PVC coated Polyester is common for tension structures, with a lifespan over 20 years. Mehler's VALMEX® MEHATOP materials feature PVDF lacquers for improved cleanability and translucency.
Material Types
Mehler's membranes are multilayered composites with low-wick yarns, offering various grades based on weight and strength. They are pre-stressed for stability and flexibility, with specific technical information provided for each project.
Advantages of Weldable PVDF Coated Fabrics
Mehler's PVDF coated fabrics are weldable due to a primer layer, making them easy to manufacture and stable. The trend is towards thinner, high-quality lacquers for better performance and environmental impact.
Specifications
- Material roll width: Standard 250 cm, approx. 180 cm
- Thickness: Up to 1.2 mm
- Translucence: Up to 15%
- Flammability: Flame retardant according to DIN 4102, B1
- Colour: Standard white with extensive colour choice, no bleaching
Manufacturing, Handling, Installation
- Manufacture: Standard HF machine function tests, grinding machine adjustments
- Weldability: Standard HF weldable without grinding the surface top coating
- Foldability: Comparable to PVC Acrylic coated materials, crack resistance test DIN 53359 A+B
- Special Resources: Large area for folding, isolated grinding space, protective equipment for workers
General Performance
- Cost: Low for standard, higher for complex installations
- Recycling: Full recycling possible
- Expected Lifetime: Over 25 years
- Self-cleaning: Good to very good, cleanable with standard non-solvent agents
- Application Field: Standard systems, temporary and permanent constructions
Wind and Fire Performance
- Wind: Suitable for permanent installation with proper engineering
- Fire: Difficult to ignite, beneficial self-venting in fire situations, no risk of burning droplets
Thermal Insulation and Lighting
- Thermal Insulation: U-value of approx. 5.7 W/m2K, similar to glass
- Lighting: Natural lighting with visible light transmission between 5 and 16%
Environmental Considerations
- UV Stabilizers: Protect colour and base cloth
- Pollution: Regular cleaning reduces mould and dirt accumulation
- Sustainability: Mehler Texnologies emphasizes environmental preservation beyond waste management
Special Materials Application - Façades
- Flashguard® Fabric: Designed for sun protection, reduces energy costs, flame-retardant, durable, and easy to maintain
Environmental Commitment and Material Selection
Mehler is committed to environmental preservation by selecting raw materials in compliance with the REACH regulation, ensuring no rejected additives are used. The production process is optimized to reduce energy consumption and CO2 emissions, aligning with EU environmental standards. Waste materials are repurposed into E-Membranes for various applications.
Recycling and Sustainability Initiatives
Mehler participates in Vinyl 2010, promoting sustainable development in the PVC industry. The EPCoat system recycles PVC components into industrial products without additional solvents, minimizing pollution and supporting sustainability.
Design Principles for Membrane Constructions
Membrane constructions are designed to handle tensile stress, requiring unique design principles compared to traditional structures. The design process involves form finding to achieve equilibrium shapes, using computer-generated methods for accurate construction and patterning.
Structural Analysis and Pretensioning
Structural analysis integrates with architectural design, using shape generation techniques to ensure static equilibrium. Pretensioning is crucial to maintain tension under various loads, preventing structural collapse.
Manufacturing Process
The fabrication of membrane fabrics involves specialized personnel and equipment. The process includes material inspection, cutting, welding, and packing, with high-frequency welding ensuring strong seams. Environmental risks are minimal, and waste is disposed of according to regulations.
Installation Procedures
Installation requires experienced personnel and standard construction equipment. The lightweight nature of membrane structures allows for easy installation, but weather conditions and safety protocols must be strictly followed to ensure successful and safe installation.
Specifications and Material Properties
The document discusses the use of Mehler Texnologies membrane material in tensile structures, highlighting its weather resistance and potential for long service life. The material is mechanically pre-tensioned to withstand environmental conditions such as wind and sand. It is noted for its weldability, even when PVDF coated, using hot-air gun tools.
Maintenance and Handling
Proper handling is crucial to prevent damage from sharp impacts or inappropriate clamping. Regular inspections are recommended to identify and repair any damage promptly. Clean, soft, white-soled shoes should be worn by personnel working on the roof to avoid accidental damage. The document emphasizes the importance of following maintenance manuals to preserve the material's aesthetic and functional properties.
Condensation and Ventilation
Condensation can occur in certain climates, especially in sealed heated spaces. Proper design of roof gradients and ventilation can minimize these issues. The document suggests using a second layer and controlling airflow between fabric layers for better environmental control. Pneumatical structures may require additional measures like dryers to prevent condensation.
Advantages of Tensile Structures
Tensile structures are praised for their lightweight nature, flexibility, and ability to cover large spans with minimal material use. They contribute to environmental sustainability by reducing raw material transformation and utilizing natural light. The document highlights the ease of integration into various construction forms and the potential for recycling materials.
Service Life and Durability
Properly designed tensile structures can last over 20 years, depending on design, material quality, maintenance, and environmental conditions. The document cites the Grand Stand Open-air Theatre in Elspe, Germany, as an example of longevity, with the structure still performing well decades after its construction.
Resistance to External Agents
Mehler Texnologies materials are designed to resist environmental factors, including UV exposure. The materials contain UV stabilization substances to protect against bleaching and maintain color integrity. The special surface lacquering system provides additional protection against fungus and microorganisms.
Color Availability
Technical textiles are available in various colors, although tensile roofs are commonly white to maximize natural light transmission. Custom colors can be produced, but entire batches must be processed through coating machines.
Introduction
The document provides detailed information about Mehler Texnologies' coated fabric products, focusing on their specifications, applications, and benefits. It highlights the company's commitment to quality and customer satisfaction through various support services and product features.
Product Specifications
Mehler Texnologies offers a range of coated fabrics with high UV stability, achieving a grading of 6 on a scale of 7 for color fastness. The products are available in various colors, including metallic finishes, and are designed to meet specific customer requirements.
Light Transmission
The document discusses the importance of natural light transmission in intelligent architecture. Mehler's products offer different grades of light transmission, from 2% to 15%, depending on material strength, coating thickness, and color. The document emphasizes the need for careful analysis of light transmission based on the intended application.
Fire Performance
The VALMEX® material range is flame retardant and self-extinguishing, compliant with various international fire performance standards. The materials are lightweight and designed to minimize the risk of falling components in case of fire.
Maintenance and Cleaning
The materials have low dirt adhesion, with pollution typically removed by rain. Maintenance requirements are minimal, but regular inspections are recommended. Specialized cleaning products, such as UNGAPON®, are suggested for effective cleaning without damaging the material.
Warranty
Mehler Texnologies offers a standard 10-year warranty on its products, covering abnormal deterioration affecting weather protection, tensile strength, fire retardancy, and waterproofness. The warranty is based on project-specific information provided by the customer.
Cost Considerations
The cost of membrane materials varies based on type, strength, coating, and finishing properties. PVC-PES membranes are highlighted as cost-effective compared to other materials. The document outlines factors influencing project costs, including design complexity, structural support, and local conditions.
Company Expertise
Mehler Texnologies is a pioneer in polyester-PVC coated fabrics, with over 60 years of experience. The company emphasizes environmental responsibility and offers high-quality materials in various grades and finishes. It operates globally, ensuring prompt delivery and reduced CO2 emissions.
Contact Information
For further inquiries, customers are encouraged to contact Mehler Texnologies via email or visit their website for more information.
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Catalog excerpts

technical guideline to permanent tensile architectures-1

Technical guideline to permanent tensile architectures

 Open the catalog to page 1
technical guideline to permanent tensile architectures-2

The following information is intend- ed as a basic guide for architects and engineers to assist in concept design and in specifying materials, in order to get enough preliminary background for planning activities. Our intention is to support architects, engineers and generally all those who approach the technical and commer- cial aspects of membrane structures The Fabric - Material properties 5 Special materials application - Facades 11 Frequently asked questions 20

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technical guideline to permanent tensile architectures-3

Brief introduction to the tensile art of construction Example of primordial tent construction using animal skin. Tensile architecture is probably one of the oldest methods used to provide protection from adverse climatic conditions and against predator attack. The humble ‘conic’ tent is the simplest form of tensile structure, and excelled where two conditions prevailed: a shortage of building material and a need for mobility. Evidence has been found which conrms that humans have been making tents for at least 15,000 years, initially using animal skins, and only 3000 years later, incorporating...

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technical guideline to permanent tensile architectures-4

About Mehler Texnologies Mehler Texnologies − always „one of the rst“ The Company Mehler Texnologies is one of the internationally leading companies on the market for coated fabrics. We produce in our facilities in Hückelhoven and Fulda in Germany as well as in Lomnice in Czech Republic and distribute annually more than 50 million m² material under the brand names VALMEX®, POLYMAR® and AIRTEX®. Our customers are found in processing industries. More than 60 years of development and production experience are the basis for our mature products. Continued research and development improve existing...

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technical guideline to permanent tensile architectures-5

The Fabric – Materials properties adhesion layer base fabric adhesion layer main coat primer top coat Typical section of Mehler coated PVC-Polyester fabric MEHATOP F immediatly after soiling after 1d at 70°C after 2d at 70°C after 3d at 70°C after 7d at 70°C after 10d at 70°C after 14d at 70°C not cleaned Low-wick base fabric generate a barrier to inltration of liquids assuring the original membrane properties. The textile industry is constantly improving the existing materials. Mehler Texnologies as a pioneer fabric producer is continuously increasing and perfecting those top coat primer main...

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technical guideline to permanent tensile architectures-6

Materials types In the architectural segment, membranes made by Mehler Texnologies are multilayered composite materials with special densely woven low-wick yarns in base fabric. The double thread woven fabric, commonly described as “Panama” weave, varies depending on the mechanical resistance requested by the customers. The different membrane materials are graded by weight and strength, and an overview of the standard types of materials is listed below. Mehler Texnologies materials are basically ”pre-stressed” with different force grades in both directions. The warp direction (length of the material...

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technical guideline to permanent tensile architectures-7

Advantages of weldable PVDF coated fabrics Mehler Texnologies, a pioneer in PVC-PES coatings, introduced more than 14 years ago weldable PVDF coated membrane. In our opinion, the textile industry should provide products to the market which can perform without the need to be modied, ground or manipulated by the fabricator. The industry should assume in full the material properties responsibility, not delegate this to additional substances, to manipulations of the surface, to the uncontrolled machines operation capability or simply to human factor. It is wrongly assumed that the weldability of...

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technical guideline to permanent tensile architectures-8

Comparison PVC/PES-Fabrics with weldable/ non-weldable PVDF coating Comparison PVC/PES-Fabrics with weldable/ non-weldable PVDF coating PVC/PES-PVDF non weldable PVC/PES-PVDF Product weldable Specification MATERIAL PROPERTIES Basic fabric Type of coating Top-coating variation Total weight Tensile strength warp Tensile strength in fill Material roll width Thickness Translucence Flammability PES (Polyester) PVC (Polyvinylchlorid) Primer +blended PVDF (polyvinylidene floride) (Mehatop F) approx. 650 to 1550 [g/m²] approx. 2500 to 9800 [N/5 cm] PES (Polyester) PVC (Polyvinylchloride) Variable concentrated...

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technical guideline to permanent tensile architectures-9

General performances Wind A frequently asked question is if membrane structures are suitable for permanent installation on windy sites. The answer is usually „yes, as long as the project is properly engineered”. Today it is possible to generate computer analysis of the different load cases which show that the wind load is the major load case in any scenario. The detailing of the ttings and surrounding structure play an important role and needs to take into account the maximum deections of the membrane. Under extreme circumstances the engineering and material choice has to be carried out with...

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technical guideline to permanent tensile architectures-10

General performances Sun, humidity and pollution Thermal insulation Mehler Texnologies structural fabrics incorporate UV stabilisers that protect colour and base cloth, slowing the rate of degradation. A single layer of VALMEX® FR 1000 membrane with a of 1050 g/m2 has a U-value of approx. 5.7 W/m2K (DIN 52611). In this respect it is very similar to glass. A twin skin with a 200 mm air gap will give an approximate U-value of 2.7 W/m2K. Natural lighting is now a rmly established concept in architecture, as governmental institutions encourage energy saving processes. The most common PVC-PES fabrics...

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technical guideline to permanent tensile architectures-11

Special materials application − Façades Buildings able to adapt to changing climatic conditions are commonly termed “intelligent buildings”. Since the term intelligent can be misleading when used in the context of buildings or façades, we will better use the term “adaptive façade” instead. Adaptation generally means that buildings and façades adapt to current weather conditions, especially directed to the sun protection functionality. To meet this challenge Mehler created the Flashguard® fabric which has been designed to meet the specic requirements of sun protection systems and is suitable for...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.