1. Catalogs
  2. Max Bögl
  3. Light Rail Bögl

Light Rail Bögl

Light Rail Bögl
1 / 20 PagesView full catalog

Light Rail Bögl

Product catalog summary
Introduction
The document addresses the challenges faced by expanding cities in managing inner-city traffic, leading to a renewed interest in tram systems. The Max Bögl Group has developed the Light Rail Bögl (LRB) system, a modern rail solution for local public transport, leveraging their expertise with the FFB – Slab Track Bögl.

System Overview
The LRB system is a versatile tramway roadbed and track system, produced under certified conditions, allowing for rapid installation with precision and quality. It is designed to fulfill criteria such as effectiveness, efficiency, safety, environmental protection, reliability, and comfort.

Manufacturing and Technology
The Max Bögl Group provides a variety of slab track systems for railway-bound local public transport, including mobile production facilities and assembly-specific equipment. The LRB system offers diverse surface designs and ecological options, such as lawn track routes.

Advantages
The LRB system features high-quality prefabricated parts, extended service life, reduced construction times, flexibility, noise reduction, and efficient drainage.

System Variants
The LRB system includes several variants:
  • Grey Line: Suitable for shared tram and vehicle traffic, offering high durability and load capacity.
  • Black Line: Ideal for shared trackways with asphalt driveways, providing flexibility and efficiency.
  • Green Line: Focuses on environmental friendliness and noise reduction, with options for visible or covered rail fastenings.
  • Silver Line: Offers design flexibility with different materials and colors for the slab track surface.


Construction Process
The installation process includes manufacturing the substructure, precise height adjustment, grouting, rail welding, and final adjustments.

Case Studies
  • HGK Cologne-Frechen: The LRB system was used to redevelop a tram line with minimal disruption.
  • Prague: The LRB Grey Line was installed during a weekend break to renew a road/tramway crossing.
  • VAG Nuremberg: The LRB Black Line was used to replace tramway lines while maintaining road traffic.
Implementation and Success
The document discusses the implementation and success of the LRB system in various transportation projects, focusing on lane grooves and deformations. Two variants, the Grey Line and Black Line, were utilized for different traffic lanes.

LRB Grey Line System
This system was used for lanes driven on by buses and trams, with rails embedded in a PU full compound and integrated kerbs to separate lanes. A high-performance concrete was developed with the Technical University of Munich to ensure durability and resistance to various conditions.

LRB Black Line System
Used for individual traffic and tramways, this system involved prefabricated slabs overbuilt with two-layer mastic asphalt. It was successfully implemented in Bucharest, Romania, with a new precast plant established for production. The slabs were coupled with coated steel plugs for enhanced durability and noise reduction.

International Success
The LRB Black Line system was notably successful in Bucharest, with two sections completed between 2006 and 2008, involving local cooperation and the establishment of a state-of-the-art precast plant.

Technical Innovations
In Bucharest, a technical innovation involving the longitudinal coupling of slabs with coated steel plugs was introduced, enhancing the system's durability and setting new standards for tramway tracks.

Frankfurt Project
In March 2008, LRB TS slab tracks were implemented in Frankfurt, involving the division of conventional switch construction into manageable elements, reducing installation time. The project included precise installation of switch supporting slabs, drainage, and electrical connections.

Conclusion
The document highlights the successful implementation and technical advancements of the LRB system in various international projects, emphasizing durability, noise reduction, and efficient installation processes.
See more

Catalog excerpts

Light Rail Bögl-1

LRB Light Rail Bögl Progress is built on ideas.

 Open the catalog to page 1
Light Rail Bögl-3

Johann Bögl Partner The unstoppable growth of the world population makes especially metropolises swell. Already today, there are 400 cities worldwide with more than one million inhabitants each. This development will pose substantial challenges to mega cities – especially with regard to managing inner-city traffic. Therefore, this results in a renaissance of the tram around the globe. In many cities, new tramlines are being built. Small and out­ dated tramlines are currently being reconstructed or extended. Awarding authorities and planning agencies are facing the tasks to include modern and...

 Open the catalog to page 3
Light Rail Bögl-4

Business activities As an integral part of the cityscape, railways make it necessary to consider various aspects. Therefore, the Max Bögl Group offers a wide range of slab track systems for railway-bound local public transport. The LRB pro­ duct line ranges from directly driven systems in different sur­ face design to ecological lawn track routes up to track switches and individual special solutions. The following services are available to our customers. Planning Max Bögl has developed software for the LRB system which generates an installation plan from the track-geometric pro­ ject containing...

 Open the catalog to page 4
Light Rail Bögl-5

Special solutions • LRB with upstand edges • LRB with integrated granite kerbs • LRB for bridges • LRB as mass spring system • LRB with dyed/coloured concrete • LRB with a structured, individually designed surface • LRB with special installation parts Advantages • Highest quality of prefabricated parts • Long service life and availability • Reduced construction times • Flexible and compatible with tram systems • Significant reduction of noise emissions • Standard transverse slope of the slabs for directed

 Open the catalog to page 5
Light Rail Bögl-6

LRB system description The Light Rail Bögl system family consists of the slab tracks which are produced under controlled conditions with integrated mounting parts. Generally, the system is available for all track gauges. The prefabricated slabs are installed on the prepared substructure, adjusted and underpoured using self-compacting concrete. The concrete for the production of the slab tracks is produced according to DIN EN 206. For the transmission of shear force, the prefabricated slabs are combined with each other in butt joints. The rails of any type installed in the rail channel are gauged...

 Open the catalog to page 6
Light Rail Bögl-7

LRB - Light Rail Bogl system variants

 Open the catalog to page 7
Light Rail Bögl-8

Grey Line LRB Grey Line If wheel-rail and heavy wheelrubber traffic systems, i.e. a tram and lorry/bus traffic, coincide on a shareable way, this situation sets highest requirements to a driving surface. For this, the LRB Grey Line system with the directly drivable concrete carriageway is the best possible solution for public transportation. Due to its homogenous, monolithic and simple structure, the LRB Grey Line slab is the ideal system for these demands. What is to be highlighted for this type of driving surface is the variety of design options for the surface regarding patterns, structure...

 Open the catalog to page 8
Light Rail Bögl-9

Black Line LRB Black Line For the common use of trackways through individual and public transport traffic, the LRB Black Line system with asphalt driveway is the ideal solution for the transport company or town planners. Apart from high flexibility, this solution offers well-known Max Bögl quality and a short construction period. This system design accounts for the exposure classes according to DIN EN 206-1/DIN 1045-2. To transmit the side force acting on the rail, to reduce the structure-borne noise and for electrical insulation of the rail, flexible filler blocks are installed on the side of...

 Open the catalog to page 9
Light Rail Bögl-10

Green Line Premium Green Line LRB Green Line Public transport companies and town planners more and more frequently attach importance to unsealed areas in order to avoid adverse effects on urban water supply. With the LRB Green Line system, the whole track route space is vegetated. With this system, the positive characteristics with regard to reduced sound emissions have to be highlighted. The high-quality and positionstable finished part and lead frame combines the advantages of the slab track with ecological and design demands. LRB Green Line is available in two design variants: Green Line:...

 Open the catalog to page 10
Light Rail Bögl-11

LRB TS Concrete elements with project-related dimensions and installation weights are manufactured for the prefabricated switch and turnout system LRB TS. The rail is either supported in a support point distance specified by the points manufacturer or in a continuous way. using CNC milling machines, and they are anchored in the concrete formwork. The LRB switch and turnout elements are delivered to the switch plant for pre-assembly and purchased there from the client after they have been assembled. Completely preassembled with all installation The rail guidance of a switch parts and rails, the...

 Open the catalog to page 11
Light Rail Bögl-12

Silver Line LRB Silver Line Using this system from the LRB family of the Max Bögl Group, operators and planners have special design options available. The slab track surface of the LRB silver line can be made of different materials like con­ crete- or natural block pavement as well as in different format and colours. A custom­ ised adoption to the rail track within the individual city optic is therefore possible. Furthermore, the rail embedded into the PU mass ensures excellent reduction of structure-borne noise. The concrete surface of the rail channel can be matched to the paving cover in terms...

 Open the catalog to page 12
Light Rail Bögl-13

Construction process Installation of the LRB track system basically takes place in the following steps: • Manufacture of the sub­ structure • Preparations, such as survey jobs • Delivery and unloading • recise height adjustment P via integrated spindles • ransverse sealing for the T grouting mass • routing the LRB slabs with G self-compacting concret • ail welding R • ifting the rails into the L rail channel • djustment and fixation A of the rails • ouring all block-outs P and rail channels

 Open the catalog to page 13
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.