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XW1, the wave shaped expansion joints

XW1, the wave shaped expansion joints

XW1, the wave shaped expansion joints

Product catalog summary
MAURER XW1 - Expansion Joint Overview
The MAURER XW1 is a wave-shaped single seal expansion joint designed to offer improved noise reduction and maintenance-free operation, similar to the XL1 expansion joints. It is type-approved according to German specification TL/TP FÜ.

Key Specifications and Features
  • Gap width up to 100 mm.
  • Reduced noise emission compared to traditional designs.
  • Maintenance-free, eliminating the need for bolted connections.
  • Wave-shaped edge beams are firmly anchored into concrete, enhancing noise protection.
  • Protection from snow plough damage due to wave-shaped design.
  • Optional implementation of edge beams in HYBRID-quality.

Design and Performance
  • The wave phase ensures at least one wheel passes the joint at a skew angle, reducing noise emission.
  • Patented flexible sealing element ensures watertightness.
  • Three-dimensional design allows for reinforcement ribs similar to conventional edge beams.
  • Exact installation into asphalt is guaranteed by the template effect of edge beam waves.
  • Superelevation of asphalt layer by 3-5 mm as per German ZTV-K provisions.

Noise Level Comparison
The MAURER XW1 exhibits the lowest noise level difference compared to other expansion joints, as per studies [BASt-Study 96 221/B2-V3 and Müller BBM-Report M90 658/1].

References
  • Donnersberger Bridge, Munich, Germany
  • Föhringer Ring, Munich, Germany
  • Bridge over Dzwina, Wolin, Poland
  • Trosky Most Prague, Czech Republic
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Catalog excerpts

XW1, the wave shaped expansion joints-1

MAURER XW1 - Expansion Joint The wave shaped MAURER Single Seal Expansion Joint Gap width up to 100 mm – like XL 1-Expansion Joints Reduced noise emission – like XL 1-Expansion Joints Maintenance free – like standard single seal expansion joints Type approved according German specification TL/TP FÜ This further development of the single seal expansion joints combines the relatively simple design principle of the known strip seal expansion joint (2 edge beams + 1 strip seal) with level difference when passing this expansion joints, in relation to the undisturbed asphalted carriageway. MAURER XW1 MAURER XW1 wave shaped Expansion Joint the advantages of the XL-1 expansion joint (reduced noise emission+ maximum gap width 100 mm. Instead of bolted and wave shaped edge plates, the edge beams which are firmly anchored into the adjacent concrete are being designed in a wave shape. This way the role of the “kerb unit” which is taken by the straight edge beams of the expansion joints is being dissolved, and an optimum of noise protection is attained. Comparing the noise emission of this design with earlier measurements of the noise level leads to the result that this design emits the lowest noise MAURER XL1 MAURER D80 Finger Joint MAURER D 400 GO MAURER D 400 0 Noise level difference between expansion joint and carriageway [BASt-Study 96 221/B2-V3 and Müller BBM-Report M90 658/1]

 Open the catalog to page 1
XW1, the wave shaped expansion joints-2

MAURER XW1 – Expansion Joint The wave shaped MAURER Single Seal Expansion Joint In addition to the known advantages of the XL1 design like the redundancy of the maintenance access in case of movements of up to 95 mm (movement range 5 mm to 95 mm) and reduced noise emission for the neighbourhood, the system “XW1” displays the following features: No additional bolted wave plates are required in order to reduce the noise emission – thus the self cleaning effect of the gap is no longer reduced. No more bolted connections to check. The patented and flexible sealing element gurarantees by way of a...

 Open the catalog to page 2
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