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Swivel Joist Expansion Joints

Swivel Joist Expansion Joints
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Swivel Joist Expansion Joints

Product catalog summary
Overview: The MAURER Swivel-Joist Expansion Joint is engineered to manage extensive and intricate movements in bridge structures, enhancing the application range of MAURER Modular Expansion Joints. It provides a flexible solution for variable deformations and rotations in multiple spatial directions.
Design and Components: The joint features center beams sliding on swiveling support bars, supported by elastic sliding bearings. A prestressed sliding spring prevents lift-off, while an EPDM strip seal ensures a watertight connection, shielded from traffic. Key components include edge beams, center beams, support bars, sliding plates, sliding springs, and bearings, crafted from high-quality materials like hot-rolled and stainless steel.
Functional Principles: The joint accommodates horizontal and vertical displacements, managing height differences and longitudinal slopes. Support bars can distribute movement across joint edges, with options to rotate or fix displacement, making it suitable for various bridge designs, including those with skew angles and complex movements.
Installation and Standards: Installation involves placing the joint in a prepared recess, followed by structural connections and waterproofing. The design adheres to DIN EN ISO 9001 and 14001 standards, ensuring quality and environmental management. National regulations guide corrosion protection system choices.
Technical Specifications: The joint can handle movements up to 80 mm in the carriageway direction, with specific displacement capacities for different types (e.g., DS320, DS400). Detailed dimensions and weight specifications for various joint types assist in planning and installation.
Applications: Ideal for steel bridges, replacing old rolling leaf joints, and situations with limited space, the Swivel-Joist Expansion Joint absorbs large movements and transmits traffic loads without additional control elements, making it preferable over traditional Girder Grid Joints.
Introduction: The document discusses the MAURER Swivel-Joist Expansion Joint, focusing on structural dimensions, control mechanisms, and suitability for seismic conditions. It emphasizes the benefits of resilient control systems in expansion joints to accommodate unexpected movements and reduce noise and wear.
Specifications and Design: The joint uses a resilient control system with plastic springs for movement control, allowing individual control of center beams and making support system stiffness independent of module number. Torsion hinges provide shear resilience, compensating for dimensional tolerances and strains.
Seismic Adaptation: Designed to handle large, rapid, and complex movements from earthquakes, the MAURER Seismic Expansion Joint maintains structural serviceability post-earthquake, ensuring emergency vehicle access and protecting the structure from impact damage. Its design minimizes sealing elements and wearing parts, reducing costs.
Performance and Testing: Tested at the University of Berkeley, the Swivel-Joist Expansion Joint withstands high-velocity displacements and changing directions without damage, accommodating simultaneous longitudinal and transverse displacements with a vertical offset at high velocities.
Applications: The document lists several bridges using MAURER Swivel-Joist Expansion Joints, such as the Storebælt East Bridge in Denmark and the Vasco da Gama Bridge in Portugal, showcasing successful implementation in various structural types and conditions.
Conclusion: The MAURER Swivel-Joist Expansion Joint provides a reliable solution for both normal and seismic conditions, ensuring structural integrity and serviceability. Its innovative design and successful testing make it a preferred choice for modern bridge construction.
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Catalog excerpts

Swivel Joist Expansion Joints-1

Bridge Accessories MAURER Swivel-Joist Expansion Joint MAURER SOHNE

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Swivel Joist Expansion Joints-2

MAURER Swivel-Joist Expansion Joint The MAURER Swivel-Joist Expansion Joint is an enhancement of the Girder Grid Expansion Joint, considerably adding to the range of application of the MAURER Modular Expansion Joints. When large and complex movements are required then for geometrical and economic reasons the use of Swivel-Joist Joints are to be preferred rather than Girder Grid Joints. Also in the case of restricted space, for instance in steel bridges and with the replacement of old rolling leaf type joints, the application of the watertight Swivel Joint is advisable. The MAURER Swivel-Joist...

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Swivel Joist Expansion Joints-3

Design Principles and Main Components Technical approval and independent periodical inspection acc. to TL/TP-FÜ Designation Supporting Elements 1edge beam Continuous in-house and eld quality control, the use of high-grade materials, a quality assurance system in complying to DIN EN ISO 9001 as well as an environmental management system according to DIN EN ISO 14001 ensure the high standard of MAURER Swivel-Joist Expansion Joints. All design elements of MAURER Expansion Joints are engineered in high-quality materials. All synthetics employed feature excellent resistance to ageing, wear, and show...

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Swivel Joist Expansion Joints-4

Functional Principles Type DS320 displacement of a support bar that is xed at one side view from below The centre beams of the Swivel-Joist Expansion Joint can slide on support bars with the help of sliding bearings. By means of the geometrical arrangement of the support bars the position of the centre beams is controlled such that the overall width of the joint opening is equally subdivided to the joint gaps between the centre beams and between the centre beams and edge beams respectively. This both simple and effective control mechanism means an important advantage of the Swivel- Joist Expansion...

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Swivel Joist Expansion Joints-5

MAURER Swivel-Joist Expansion Joints can absorb all movements customary in bridge construction. The versatile mechanism of this type makes it suitable for variable skew angles along axes centred on a xed point and also for complex hybrid movements and rotations about the spatial axes x, y and z. The recess sizes given in the following pages will give the planner of the bridge structure some assistance for designing. The distribution of a support bar movement to each joint edge can be settled as per requirement or liking, other solutions than those shown below can be designed as well. All dimensions...

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Swivel Joist Expansion Joints-6

Movement of support bars to one side only Recess dimensions cross section through support box at carriageway footway cross section – version 1 carriageway cross section at anchorage footway cross section – version 2 Presetting of gap dimension e = 30 mm MAURER exp. joint n structural dimensions concrete recess dimensions All dimensions are rectangular to the joint axis y. n = number of sealing elements a, f and l apply to a presetting dimension e = 30 mm for every joint gap and must be adjusted by n x ∆e in case of deviating presetting dimension e. recesses for footway joists, restraints and...

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Swivel Joist Expansion Joints-7

Movement of support bars to both sides Recess dimensions cross section through support box at carriageway footway cross section - version 1 carriageway cross section at anchorage footway cross section - version 2 design data structures acc. to directives Tl/TP-FU you must also observe the details given recess dimensions n = number of sealing elements joint gap and must be adjusted recesses for footway joists, restraints and tube openings as a rule reguire prior consent Smaller recess dimensions are possible by special design of standard testing specifications

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Swivel Joist Expansion Joints-8

Steel connection Recess dimensions cross section through support box at carriageway 175 footway cross section – version 1 carriageway cross section at anchorage footway cross section – version 2 Presetting of gap dimension e = 30 mm MAURER exp. joint n structural dimensions concrete recess dimensions All dimensions are rectangular to the joint axis y. n = number of sealing elements a, f and l apply to a presetting dimension e = 30 mm for every joint gap and must be adjusted by n x ∆e in case of deviating presetting dimension e. recesses for footway joists, restraints and tube openings as a rule...

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Swivel Joist Expansion Joints-9

Control of Swivel-Joist Expansion Joints Type DS320 Control of the movement of support bars to one side On the one hand, rigid control mechanisms guarantee an exact allocation of the total movement to the individual gaps, and this mechanism also employs a clearly dened support system. But on the other hand such a rigid control is prone to strains that are caused by unplanned and unexpected movements, such as dimensional tolerances, difference in temperature in the respective members of the joint, and deviations from the designed movement. Any support system that neither accepts dimensional tolerance...

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Swivel Joist Expansion Joints-10

MAURER Seismic Expansion Joint DS320 with fuse box, Maximum opened operating position (s=80 mm) There is a demand for reliable and economic solutions to cope with seismic strains. For operating condition the MAURER-SeismicExpansion Joint is dimensioned like a Swivel Joist Expansion Joint, geometrically adapted to the seismic movements. By this, the number of sealing elements as well as the wearing parts and nally the price are minimized. All movements are transmitted without constraints or damages. Maximum opened seismic position (e.g.: s=150 mm) b.) Direction of movement The direction of movement...

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Swivel Joist Expansion Joints-11

University of Berkeley/ California Testing equipment The admissible gap width, which as a rule is 80 mm, can be exceeded during seismic action. The control elements, following the "theorem on intersecting lines", enable every opening condition of the expansion joint. By adapting the length of the support bars, opening conditions of whatever magnitude can be accommodated without strain. The sealing element will be adapted such as to follow the combined earthquake movements without the risk of unfolding. If for economic reasons the working range of the sealing element shall be limited, then by...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.