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Profiled Sheeting Design Guide.pdf

Profiled Sheeting Design Guide.pdf
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Profiled Sheeting Design Guide.pdf

Product catalog summary
Introduction
This document serves as a comprehensive guide on the design, detailing, and specification of Marley Eternit fibre cement profiled sheeting. It aims to inform readers about the product's applications, sustainability, and design considerations.
Range Overview
The guide provides an overview of different profiles such as Profile 6, Profile 3, translucent sheets, and Farmscape, each designed for specific applications, offering benefits like high strength, ease of handling, and aesthetic appeal.
Applications & Sectors
Profiled sheeting is versatile and used across various sectors including housing, health and education, industrial, waste management, agricultural, equestrian, leisure, and commercial, offering durability, low maintenance, and aesthetic qualities.
Sustainability & Environment
Marley Eternit is committed to sustainability, adhering to standards like BES 6001 for responsible sourcing. The guide discusses the environmental impact of fibre cement sheeting, highlighting its high ratings in the BRE Green Guide and efforts to reduce carbon emissions, recycle water, and minimize waste.
Design Considerations
The guide outlines key design considerations for using profiled sheeting, emphasizing weatherproofing, insulation properties, and ease of installation. It stresses selecting the right profile for specific applications to maximize performance and aesthetic appeal.
Product Range
The product range includes various profiles and ventilation solutions, manufactured under ISO 9001 and ISO 14001 standards, highlighting advantages like cost-effectiveness, resistance to corrosion, and excellent noise and thermal insulation.
Design Detailing
This section provides detailed guidance on the installation and detailing of profiled sheeting to ensure optimal performance and longevity, including best practices for installation and maintenance.
Health, Safety & Sitework
The guide emphasizes health and safety in the installation and handling of profiled sheeting, providing recommendations for safe sitework practices.
Services
Marley Eternit offers extensive after-sales service and support, ensuring customers receive necessary guidance and assistance throughout the product lifecycle.
Material Usage and Recycling
The document highlights the use of locally imported, reusable materials, with a recycled material usage of 20% in concrete tile production.
Energy Monitoring and Saving
Advanced energy monitoring techniques are employed to measure energy consumption, allowing for informed energy management and identifying areas for improvement.
Legislation and Standards
The document emphasizes adherence to current legislation and standards, including Building Regulations and British Standards like BS EN 494, BS 5427, and BS 8219.
Wind Loadings and Exposure Zones
Guidance is provided on calculating wind loadings and determining exposure zones, with recommendations for support centers and fixing methods.
Sealing and Lapping
Proper sealing and lapping techniques are essential for durability, with recommendations for using high-quality sealants and detailed instructions for side and end laps.
Specifications
The document outlines specifications for Profile 6 and Profile 3 sheets, including dimensions, weight, and material properties, suitable for different roof pitches.
Procedures
Detailed procedures for laying and fixing sheets are provided, emphasizing correct alignment and checking the structure before installation.
Norms and Standards
References to BS 8219 and BS 5268 are made for fixing recommendations and timber use, stressing the importance of correct fasteners and tools.
Recommendations
Recommendations include using double-sealed end laps for roof pitches less than 10° and ensuring proper alignment and sealing of laps to prevent leaks.
Design Considerations
Guidance is provided on setting out the roof, mitring to avoid thickness at junctions, and using accessories for aesthetic and functional purposes.
Accessories
A range of accessories is available for both Profile 6 and Profile 3, including ridge finials, eaves filler pieces, and apron flashing pieces.
Materials and Colors
Marley Eternit offers a range of colors designed to harmonize with common building materials, with options like Natural Grey, Tawny Brown, and Anthracite.
Product Description and Performance
The profiled sheeting is made from Portland cement and water, reinforced with fibers, complying with BS EN ISO 9001 and BS EN 494 standards.
Quality and Standards
The sheeting meets quality standards under BS EN ISO 9001 and environmental standards under BS EN ISO 14001, classified as non-combustible.
Physical Properties
The sheeting has a thickness tolerance of ±10%, impact resistance, and sound insulation properties, with specified breaking strength and installed weight.
Durability and Maintenance
The sheeting is expected to last at least 50 years, resistant to atmospheric attack, with maintenance required for fixings and washers.
Installation and Design Details
Detailed instructions for installing ridges, eaves, and other components are provided, emphasizing correct alignment and fixing.
Environmental and Chemical Resistance
The sheeting can absorb moisture, reduce condensation, and is resistant to most chemicals, with advice available for use in aggressive environments.
Thermal Properties
The sheeting has low thermal conductivity, reducing heat build-up in summer and heat loss in winter, with movement joints necessary.
Eaves Closure and Filler Pieces
Eaves closure pieces ensure a barrier against wind-driven rain, with options for ventilation and different back sizes for constructions.
Bargeboards
Bargeboards provide weatherproof finishes to building verges, with specific fixing recommendations to prevent wind damage.
Translucent Sheets
Translucent sheets for rooflights should be supported and sealed with mastic sealant, with specific installation guidelines.
Movement Joints
Movement joints accommodate thermal and structural movements, recommended for buildings exceeding 45 meters in length.
Vertical Cladding
Profiled sheeting is used for vertical applications, with support clips and valley fasteners for fixing.
Miscellaneous Fittings
Two-piece hip ridges provide a close fit to the hip, with serrated down-turns to suit roof sheet corrugations.
Flashing Pieces
Includes apron flashing, valley pieces, and under glazing flashing, each designed for specific roofing needs.
Photovoltaic (PV) Panel Integration
PV panels can be fixed through fibre cement sheets, with considerations for fasteners and additional loadings.
Ventilation Systems
Various systems like open ridges, breathing roofs, and ventilating ridge pieces are discussed for efficient ventilation.
Key Considerations
Emphasizes coordination of roof windows and sheeting layout, accommodating additional loadings, and using appropriate fasteners.
Storage & Working
Guidelines for storing and handling profiled sheets, including storage conditions and cutting techniques.
Site Preparation & Safety
Ensures secure connection and spacing of purlins and rails, following safety guidelines and using appropriate tools.
Supply, Availability & Ordering
Marley Eternit is a leading UK manufacturer, with a national stockist network and experienced distribution department.
Services & Support
Technical Advisory Service provides responses to technical queries, with customer support including literature downloads and training.
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Catalog excerpts

Profiled Sheeting Design Guide.pdf-1

profiled sheeting profiled sheeting

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Profiled Sheeting Design Guide.pdf-2

About this guide ‘Profiled sheeting’ is exclusively focused on the design, detailing and specication of Marley Eternit fibre cement profiled sheeting and is intended to inspire and inform the reader. The information here is comprehensive, but not exhaustive, and the reader will find more information on our website www.marleyeternit.co.uk and most importantly, through our experienced and knowledgeable service teams. The recommendations given in this guide are in accordance with BS 8219: 2001 ‘Installation of sheet and roof wall coverings - Profiled fibre cement - Code of Practice’. The Marley...

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Profiled Sheeting Design Guide.pdf-3

Marley Eternit, the country’s largest manufacturer of fibre cement products, has been producing profiled sheeting for over 100 years. Marley Eternit profiled sheeting is manufactured from a carefully formulated mix of Portland cement and water, reinforced with a combination of both natural and synthetic fibres. The longevity of this formulation means that profiled sheeting has a life expectancy of at least 50 years. Robin Hood School, using Profile 6 Profiled sheeting design guide Profiled sheeting design guide

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Profiled Sheeting Design Guide.pdf-4

Range overview The Marley Eternit range of Profiled sheeting and rainwater products is manufactured under quality management systems, which meet the requirements of ISO 9001 and environmental systems which comply with the internationally recognised ISO 14001 standard. Adoption of the BES 6001 framework standard for the Responsible Sourcing of Construction Products by Marley Eternit enables us to take a more responsible and sustainable approach to the sourcing of the materials that go into the manufacture of our products. A high strength fibre cement sheet Profile 3 is easy to handle and is suitable...

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Profiled Sheeting Design Guide.pdf-5

leisure equestrian housing Applications & sectors 10 11 Waste management and environmental Agricultural and equestrian Leisure Profiled sheeting design guide Profiled sheeting design guide

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Profiled Sheeting Design Guide.pdf-6

Profiled sheeting combines well with other modern building materials to give unique visual character to walls or roofs for many residential products. The wide ranging performance and aesthetic requirements of healthcare and educational buildings are easily met by profiled sheeting to create durable low maintenance solutions. Robin Hood School, using Profile 6 Kintore Way Children’s Centre, using Profile 6 Gorthleck, private residence using Profile 6 Tuath North, private residence using Profile 6 Profiled sheeting design guide Ensworth House, private residence using Farmscape for roof and Profile...

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Profiled Sheeting Design Guide.pdf-7

Balmenach Distillery, using Profile 6 Hanson brick manufacturing plant, using Profile 6 Profiled sheeting design guide for most industrial environments. Waste management and environmental Imerys tube pressing plant, using Profile 6 Wrexham Waste Disposal centre, using Profile 6 Fibre cement has high resistance to aggressive environments and excellent performance characteristics TEG Environmental composting plant, using Profile 6 Mary Tavy hydro electric plant, using Profile 6 Profiled sheeting design guide

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Profiled Sheeting Design Guide.pdf-8

Agricultural & Equestrian Profiled sheeting minimises reverberation for livestock buildings (reducing animal distress) and has a good resistance to aggressive atmospheric conditions, whether it be in agricultural, coastal or marine environments. Musselburgh Race Course, using Profile 6 Hereford livestock market, using Profile 6 Titchfield Barn, using Profile 6 Profiled sheeting design guide Coastal application Agricultural buildings Ashdowne Grange Farm, using Profile 6 with spaced roof ventilation system Profiled sheeting design guide

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Profiled Sheeting Design Guide.pdf-9

Talgarth Mill, Heritage Centre, Wales Loch Awe Hostel, using Profile 6 Profiled sheeting design guide As with the health and education sectors, excellent performance combined with an extensive colour range offers distinctive solutions for a wide range of environments. Bowling alley, using Profile 6 From distribution centres to business parks, profiled Erskine Garden Centre, using Profile 6 Gamlingay Eco Centre, using Profile 6 sheeting can be used to create unique building skins with visual impact and maximum durability. Woodlands Trust Centre, using Profile 6 Profiled sheeting design guide

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Profiled Sheeting Design Guide.pdf-10

natural resources cutting pollution reducing waste saving Green Guide Profiled sheeting design guide Adopting best practice Manufacture and carbon reduction Assessing the sustainability of fibre cement sheeting Profiled sheeting design guide

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Profiled Sheeting Design Guide.pdf-11

Adopting best practice The issues of global warming, climate change and their effect on our environment are becoming ever more important throughout the construction industry. At Marley Eternit we are at the forefront of helping our customers and suppliers to put environmental best practice at the top of their agenda. 25% of all products used in construction should be responsibly sourced by 2012 and 100% by 2015. Sustainability is that which meets the needs of the present without compromising the ability of future generations to meet their own needs... The United Nations World Commission on the...

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Profiled Sheeting Design Guide.pdf-12

Manufacture and carbon reduction When used in A+ rated constructions, fibre cement profiled sheeting can achieve 3 credits in the materials category of the Code for Sustainable Homes and can help achieve ‘Good’ or ‘Excellent’ ratings for BREEAM for non-residential buildings. Reducing waste All Marley Eternit’s factories in the Wherever possible, all our sites recycle waste rather than send it to OHSAS 18001 accredited. This means they landfill. We’ve installed waste-to-heat power operate under internationally recognised plants at two of our factories, converting all standards and controls providing...

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Profiled Sheeting Design Guide.pdf-13

exposure zones wind loadings sealing Design considerations Legislation, guidance & reference Profiled sheeting design guide Recommended design procedure Profiled sheeting design guide

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Profiled Sheeting Design Guide.pdf-14

Recommended design procedure Designers are advised to consider the following steps when Step 1: Legislation and planning commencing a design incorporating Marley Eternit profiled sheeting. Guidance on legislation is given on pages Step 5: Profiled sheeting selection 28-29. Planning permission may be necessary The choice of profiled sheeting is a combination and is dependent on Local Authority policy Designers are advised to consider the following In addition to this Profiled Sheeting manual, steps when commencing a design The key factors are shape, size, colour, texture, reference should also...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.